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Stihl MS 261 User Manual

Stihl MS 261
151 pages
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STIH)
STIHL MS 261
2010-05

Table of Contents

Other manuals for Stihl MS 261

Questions and Answers:

Stihl MS 261 Specifications

General IconGeneral
Motor type2-stroke motor
Chain gauge1.6 mm
Chain pitch3/8 \
Blade length400 mm
Automatic oilingYes
Oil tank capacity0.27 L
Fuel tank capacity0.5 L
Engine displacement50.2 cm³
Engine power3.8 hp
Power sourceGasoline
Weight and Dimensions IconWeight and Dimensions
Weight5200 g

Summary

Introduction and Safety Precautions

1.1 Introduction

Details repair and servicing procedures specific to this power tool.

1.2 Safety Precautions

General safety regulations, fuel handling, protective measures, and warnings for operation.

Specifications

2.1 Engine

Technical specifications for the engine, including displacement, bore, stroke, and power.

2.2 Fuel System

Specifications for the fuel system, including leakage test parameters and fuel type.

2.3 Ignition System

Specifications for the ignition system, including air gap and spark plug details.

2.4 Chain Lubrication

Specifications for chain lubrication, including pump type and oil delivery rates.

2.5 Tightening Torques

Table of fasteners, thread sizes, component applications, and specified torque values.

Troubleshooting

3.1 Clutch

Troubleshooting chart for clutch issues: condition, cause, and remedy.

3.2 Chain Drive, Chain Brake, Chain Tensioner

Troubleshooting for chain drive, brake, and tensioner issues.

3.3 Chain Lubrication

Troubleshooting for chain lubrication system issues, including no oil or low oil delivery.

3.4 Rewind Starter

Troubleshooting for rewind starter issues like rope broken, no rewind, or difficulty pulling.

3.5 Ignition System

Troubleshooting for engine running issues like rough running, misfires, or temporary power loss.

3.6 Carburetor

Troubleshooting for carburetor issues like flooding, stalling, poor acceleration, or power loss.

3.7 Engine

Troubleshooting for engine starting, power delivery, erratic running, and overheating issues.

Clutch

4.1 Clutch Drum

Inspection and replacement of the clutch drum for signs of wear.

Chain Brake

5.1 Checking Operation

Procedure for checking the chain brake's efficiency and braking time.

5.2 Brake Band

Procedure for removing and installing the brake band.

5.3 Brake Lever

Procedure for removing and installing the brake lever and its related components.

5.4 Brake Lever on Machines with QuickStop Super

Procedure for removing and installing the brake lever on specific models.

5.4.1 Adjusting the Brake Cable

Procedure for checking and adjusting the brake cable for proper function.

5.4.2 Brake Cable

Procedure for disassembling, installing, and adjusting the brake cable and retainer.

5.5 Cam Lever

Procedure for removing and installing the cam lever, which defines hand guard lock position.

5.6 Pins

Procedure for removing and installing anchor and pivot pins that secure springs.

5.7 Chain Tensioner

Procedure for removing and installing the chain tensioner and its components.

5.7.1 Quick Chain Tensioner

Procedure for installing the quick chain tensioner into the sprocket cover.

5.8 Bar Mounting Studs

Procedure for removing and installing bar mounting studs using a stud puller.

5.9 Collar Nuts for Sprocket Cover

Procedure for removing and installing collar nuts for the sprocket cover.

Engine

6.1 Muffler

Procedure for removing and installing the muffler, including gasket replacement.

6.2 Leakage Test

Procedures for performing vacuum and pressure tests to detect engine leaks.

6.2.1 Preparations

Steps required before performing engine leakage tests.

6.2.2 Vacuum Test

Procedure for conducting a vacuum test to check oil seals.

6.2.3 Pressure Test

Procedure for conducting a pressure test to check crankcase airtightness.

6.3 Oil Seals

Procedure for replacing oil seals on the ignition and clutch sides of the engine.

6.4 Shroud

Procedure for removing and installing the shroud and its quick-release locks.

6.5 Cylinder

Procedure for removing and installing the cylinder, including gasket replacement.

6.6 Crankshaft

Procedure for removing and installing the crankshaft, including bearing and seal replacement.

6.6.1 Bearings / Crankcase

Procedure for replacing crankcase halves, ball bearings, and oil seals.

6.7 Piston

Procedure for removing and installing the piston, including snap ring and needle cage.

6.8 Piston Rings

Procedure for removing and installing piston rings, including cleaning grooves.

6.9 Decompression Valve

Procedure for removing, checking, and installing the decompression valve.

Ignition System

7.1 Ignition Timing

Information on ignition timing, noting it is fixed and not adjustable.

7.2 Preseparator

Procedure for removing and checking the preseparator.

7.3 Installing New Ignition Module

Procedure for installing a new ignition module, including connections.

7.4 Testing the Ignition Module

Procedure for testing the ignition module using specialized testers.

7.5 Spark Plug Boot / Ignition Lead

Procedure for removing and installing the spark plug boot and ignition lead.

7.6 Flywheel

Procedure for removing and installing the flywheel, including checking for damage.

7.7 Short Circuit Wire

Testing and troubleshooting the short circuit wire and wiring harness.

7.7.1 Testing

Procedure for testing the continuity and resistance of the short circuit wire.

7.7.2 Removing and Installing

Procedure for removing and installing the short circuit wire and its components.

7.7.3 Ground Wire

Importance of the ground wire for short circuit operation and replacement if damaged.

7.7.4 Contact Spring

Procedure for removing, installing, and checking the contact spring.

7.8 Ignition System Troubleshooting

Flowchart to diagnose and resolve engine running issues related to the ignition system.

Rewind Starter

8.1 General

Information on stiff starter rope action and troubleshooting steps.

8.2 Fan housing

Procedure for removing and installing the fan housing and segment.

8.3 Pawls

Procedure for removing, installing, and checking the pawls.

8.4 ErgoStart

Procedure for removing and installing the ErgoStart system components.

8.5 Rope Rotor

Procedure for removing and installing the rope rotor and relieving spring tension.

8.6 Starter Rope / Grip

Procedure for installing a new starter rope and grip, including knot tying.

8.7 Tensioning the Rewind Spring

Procedure for tensioning the rewind spring and checking its tension.

8.8 Replacing the Rewind Spring

Procedure for replacing the rewind spring, including safety precautions.

Servicing the AV System

9.1 Buffer on Oil Tank

Procedure for replacing the buffer on the oil tank.

9.2 AV Spring on Oil Tank

Procedure for removing and installing the AV spring on the oil tank.

9.2.1 AV Spring on Oil Tank - Machines with Heating

Procedure for AV spring replacement on models with heating.

9.3 AV Spring on Fuel Tank

Procedure for removing and installing the AV spring on the fuel tank.

9.4 AV Spring on Handlebar

Procedure for removing and installing the AV spring on the handlebar.

9.4.1 Models with Heating

Procedure for AV spring replacement on models with handlebar heating.

9.5 Stop Buffer at Clutch Side

Procedure for removing and installing stop buffers on the clutch side.

9.5.1 Stop Buffer at Ignition Side

Procedure for removing and installing stop buffers on the ignition side.

9.5.2 Buffers on Filter Base

Procedure for removing and installing buffers on the filter base.

9.6 Handlebar

Procedure for removing and installing the handlebar.

9.6.1 Handlebar with Heating

Procedure for removing and installing the handlebar with heating system.

Control Levers

10.1 Master Control Lever

Procedure for removing and installing the Master Control lever.

10.1.1 Removing and Installing

Detailed steps for removing and installing the Master Control lever.

10.2 Throttle Trigger/Lockout Lever

Procedure for removing and installing the throttle trigger and lockout lever.

10.3 Throttle Trigger/Lockout Lever – QuickStop Super

Procedure for removing and installing throttle trigger/lockout lever for QuickStop Super.

10.3.1 Switch Lever – QuickStop Super

Procedure for removing and installing the switch lever for QuickStop Super.

10.3.2 Lockout Lever – QuickStop Super

Procedure for removing and installing the lockout lever for QuickStop Super.

10.3.3 Choke Rod

Procedure for removing and installing the choke rod.

10.3.4 Throttle Rod

Procedure for removing and installing the throttle rod.

Chain Lubrication

11.1 Pickup Body

Procedure for checking and cleaning the pickup body and oil tank.

11.2 Oil Suction Hose

Procedure for removing and installing the oil suction hose and pickup body.

11.3 Oil Pump

Procedure for removing and installing the oil pump, including worm and spring.

11.4 Valve

Procedure for removing and installing the tank vent valve.

Fuel System

12.1 Air Filter

Procedure for checking, cleaning, or replacing the air filter.

12.2 Baffle

Procedure for removing and checking the baffle.

12.3 Filter Base

Procedure for removing and installing the filter base.

12.4 Air Guide Shrouds

Procedure for removing and installing air guide shrouds.

12.4.1 Air Guide Shrouds – Models with Manual Fuel Pump

Procedure for air guide shroud removal/installation on manual fuel pump models.

12.4.2 Air Guide Shrouds – Models with Heating

Procedure for air guide shroud removal/installation on models with heating.

12.5 Carburetor

Procedure for removing and installing the carburetor.

12.5.1 Leakage Test

Procedure for testing carburetor leaks using a pump.

12.6 Servicing the Carburetor

Procedures for servicing various carburetor components.

12.6.1 Metering Diaphragm

Procedure for servicing the metering diaphragm and gasket.

12.6.2 Inlet Needle

Procedure for servicing the inlet needle and its components.

12.6.3 Pump Diaphragm

Procedure for servicing the pump diaphragm and gasket.

12.6.4 Levers on Throttle Shaft

Procedure for servicing levers on the throttle shaft.

12.6.5 Adjusting Screws

Procedure for adjusting carburetor screws (H, L, LA) and limiter caps.

12.7 Adjusting the Carburetor

Procedures for adjusting and setting the carburetor.

12.7.1 Basic Setting

Procedure for basic carburetor setting after component replacement.

12.7.2 Standard setting

Procedure for standard carburetor setting and idle adjustment.

12.8 Carburetor Carrier

Procedure for removing and installing the carburetor carrier.

12.9 Intake Manifold

Procedure for removing and installing the intake manifold.

12.10 Tank Vent

Procedure for testing the tank vent function using pressure and vacuum tests.

12.10.1 Testing

Steps for testing the tank vent, including opening the fuel tank and closing the cap.

12.10.2 Removing and Installing

Procedure for removing and installing the tank vent.

12.11 Fuel Intake

Components and procedures related to the fuel intake system.

12.11.1 Pickup Body

Procedure for checking and cleaning the fuel tank and pickup body.

12.11.2 Fuel Hose

Procedure for removing and installing the fuel hose and connector.

12.11.3 Fuel Hose – Models with Manual Fuel Pump

Procedure for fuel hose installation on manual fuel pump models.

12.11.4 Manual Fuel Pump

Procedure for removing and installing the manual fuel pump.

12.11.5 Tank Housing

Procedure for removing and installing the tank housing.

Heating System

13.1 Carburetor Heating

Information on carburetor heating system components and operation.

13.1.1 Testing the Complete System

Procedure for testing the complete heating system, including generator and element.

13.1.2 Testing the Heating Element

Procedure for testing the heating element's resistance.

13.1.3 Thermostatic Switch

Procedure for checking and installing the thermostatic switch.

13.2 Carburetor Heating System Troubleshooting Chart

Flowchart for diagnosing carburetor heating system faults.

13.3 Handle Heating System

System overview and troubleshooting for handle heating.

13.3.1 Troubleshooting

Troubleshooting steps for handle heating system failures caused by damage.

13.4 Heater Switch

Procedure for removing and installing the heater switch.

13.5 Heating Element in Rear Handle

Procedure for checking and replacing the heating element in the rear handle.

13.6 Heating Element in Handlebar

Information on handlebar heating element replacement (handlebar replacement required).

13.7 Generator

Procedure for removing and installing the generator.

13.7.1 Handle Heating and Generator Troubleshooting Chart

Flowchart for diagnosing handle heating and generator system faults.

13.7.2 Test Connections and Test Values

Table of test connections and resistance values for heating system components.

13.8 Wiring Harness

Procedure for replacing the wiring harness if a fault is detected.

Special Servicing Tools

Servicing Aids

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