TS 480i, TS 500i
English
9
Fuel Filler Cap
Never use a tool to open or close the fuel 
filler cap, as this could damage the cap 
and cause fuel leakage or spillage.
The fuel filler cap must be securely 
closed after refuelling.
WARNING
Never attempt to force the fuel cap open 
by using a tool. It may damage the cap 
and allow fuel to leak.
WARNING
Before use, make sure that the fuel cap 
has been securely and properly installed 
and any spilled fuel wiped away. Check 
for fuel leakage while refueling and 
during operation. If a fuel leak is 
suspected, do not start or run the 
machine until the leak is fixed and all 
leaked fuel has been wiped away.
Before Starting
For wheel installation, follow the 
procedure described in the chapter 
"Mounting an Abrasive Cutting Wheel" in 
this instruction manual.
WARNING
Check the fuel system for leaks, 
especially the visible parts, e.g., fuel 
tank, filler cap, hose connections and 
manual fuel pump. To reduce the risk of 
personal injury or property damage from 
fire, do not start the engine if there are 
fuel leaks or the fuel system is damaged. 
Have the machine repaired by an 
authorized STIHL servicing dealer 
before using it.
WARNING
Never operate a cut-off machine if it is 
damaged, improperly adjusted or 
maintained, or not completely and 
properly assembled. Check that the 
machine is ready for safe operation.
Keep the handles dry, clean and free of 
oil and fuel.
WARNING
Before operation of your cut-off 
machine, be sure the controls (e.g. 
throttle trigger, throttle trigger lockout, 
stop switch) and the safety devices are 
working properly, the wheel is properly 
mounted, and the wheel guard is 
properly positioned and securely 
fastened to your unit. All wheels should 
be carefully inspected for damage 
before mounting. Never mount or use an 
abrasive cutting wheel that is cracked or 
otherwise damaged.
WARNING
Check that the spark plug boot is 
securely mounted on the spark plug – a 
loose boot may cause arcing that could 
ignite combustible fumes or spilled fuel 
and cause a fire.
Proper tensioning of the ribbed V-belt is 
important. In order to avoid an incorrect 
setting, the tensioning procedure must 
be followed as described in the chapter 
"Tensioning the ribbed V-belt" in this 
manual. Always make sure the 
hexagonal collar nuts for the cast arm 
are tightened securely.
Check ribbed belt tension after one hour 
of operation and correct if necessary.
Adjust the wheel guard 
so that sparks, dust and 
cut material are deflected 
away from the operator, 
and cannot reach flam-
mable surroundings or 
materials. See the sec-
tion "Operating 
Instructions" in this 
instruction manual. Never 
direct sparks or cutting 
debris toward flammable 
materials or toward the 
operator.