EasyManua.ls Logo

Stihl TS 400 Cutquick User Manual

Stihl TS 400 Cutquick
102 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Instruction Manual
Manual de instrucciones
Warning!
Read and follow all safety precautions in
Instruction Manual - improper use can cause
serious or fatal injury.
Advertencia!
Lea y siga todas las precauciones de
seguridad dadas en el manual de
instrucciones - el uso incorrecto puede
causar lesiones graves o mortales.
STIHL TS 400 Cutquik
®
STIH)
BA_TS400_30_U_K5.pdf - Seite U1

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Stihl TS 400 Cutquick and is the answer not in the manual?

Stihl TS 400 Cutquick Specifications

General IconGeneral
Power Output3.2 kW
Weight9.6 kg
Fuel Tank Capacity0.71 l
Cutting Wheel Diameter300 mm
Wheel Size12 in.
Blade Diameter300 mm
Engine TypeTwo-stroke gasoline engine

Summary

Guide to Using this Manual

Pictograms

Explains graphical symbols used in the manual for clarity and understanding.

Symbols in text

Describes various text-based symbols and their meanings for instructions.

Equipment and features

Details components and features that may vary between models or are optional.

Safety Precautions and Working Techniques

General Safety Warnings

Covers overall hazardous nature of cut-off machines and essential safety precautions.

The Operator

Outlines physical and mental condition requirements for safe operation.

Operator Safety and Protective Measures

Vibration Effects and Prevention

Addresses risks like whitefinger disease and methods to reduce exposure.

Proper Clothing

Specifies appropriate attire to minimize injury risk during operation.

Operational Safety Warnings

Cutting Hazards

Warns about sparks from metal cutting and flammable materials.

Personal Protective Equipment

Emphasizes protection for head, hearing, and respiratory system.

Abrasive Wheel Safety

Wheel Inspection and Selection

Details checks for damage, correct RPM, and avoiding unauthorized wheels.

Abrasive Wheel Storage and Handling

Advises on proper storage conditions to prevent damage and heat sensitivity.

Using the Cut-Off Machine

Transporting the STIHL Cutquik

Provides guidelines for safe transportation of the machine.

Preparation for Machine Use

Covers securing the machine during transport and initial checks.

Machine Preparation and Fueling

Preparation for the Use of the Cut-Off Machine

Details pre-operation checks, assembly, and ensuring controls are functional.

Fuel Requirements

Explains the type of fuel and oil mixture needed for the engine.

Fueling and Engine Starting

Safe Fueling Practices

Covers safe fueling practices, including handling fuel caps and avoiding spills.

Engine Starting Overview

Details the process for starting and stopping the engine.

Engine Starting Procedure

Starting the Cut-Off Machine

Provides step-by-step instructions for safely starting the engine.

Working Conditions

Recommends operating in good visibility and awareness of surroundings.

Material Cutting Hazards

Dust and Fume Risks

Warns about dangers from cutting materials with silica and asbestos.

Machine Operation Precautions

Advises against resting the machine on the ground and holding it with one hand.

Operating Instructions

Cutting Environment and Precautions

Covers clearing the area, avoiding obstacles, and cutting into containers.

Wheel Guard Adjustment

Explains the importance of proper guard adjustment for deflecting debris.

Cutting Techniques and Wheel Limitations

Cutting Direction and Grinding

Details correct cutting direction and prohibitions against rough grinding.

Wheel Integrity and Speed

Stresses not exceeding max speed and avoiding dropped wheels.

Understanding Reactive Forces

Kickback and Pinching

Explains how reactive forces and kickback occur and their dangers.

Loss of Control from Reactive Forces

Describes how reactive forces can lead to loss of control and severe injury.

Reducing Kickback Risk

Cutting Quadrants and Workpiece Support

Advises on avoiding specific cutting areas and supporting workpieces.

Authorized Attachments and Wheel Types

Stresses using only STIHL-approved cutting wheels and avoiding others.

Advanced Operating Techniques

Kickback Avoidance Strategies

Lists specific actions to minimize kickback risk.

Gyroscopic Forces

Explains gyroscopic forces and their effect on machine control.

Maintenance, Repair, and Storage

General Maintenance Guidelines

Covers general advice on maintenance, parts, and authorized repairs.

Service and Parts Recommendations

Emphasizes using STIHL replacement parts and authorized service.

Application Examples

Diamond and Composite Wheel Applications

Details suitability of different wheels for various materials.

Respiratory Protection

Mandates respirators when wet cutting is not used.

Cutting Sequence Considerations

Highlights points for safe cutting of openings and recesses.

Cutting Methods

Cutting in Several Passes

Explains techniques for cutting thicker materials in multiple steps.

Cutting Slabs

Guides on securely supporting and cutting slabs.

Workpiece Cutting Techniques

Cutting Round and Hollow Workpieces

Describes methods for cutting curved or hollow objects.

Cutting Shapes on Pipes

Details how to cut specific shapes on pipes.

Abrasive and Diamond Wheel Usage

STIHL Composite Resin Cutting Wheels

Explains their properties and applications.

STIHL Diamond Cutting Wheels

Explains their properties and applications.

Wheel Identification and Run-Out

Short Names for Wheel Identification

Explains how to interpret wheel markings for material suitability.

Radial and Axial Run-Out

Discusses the causes and effects of wheel run-out on operation.

Troubleshooting Cutting Wheel Issues

Common Wheel Problems and Remedies

Addresses fraying, dullness, incorrect rotation, and chipping.

Cutting Wheel Wear and Damage

Undercutting Risks and Wheel Replacement

Explains how undercutting leads to breakage and when to replace wheels.

Built-up Edges and Dressing

Describes built-up edges, their causes, and how to dress wheels.

Assembling the Bearing and Guard

Bearing and Guard Mounting Options

Details inboard and outboard mounting procedures.

Component Assembly Steps

Outlines specific steps for fitting V-belts and guards.

Tensioning the V-belt

V-Belt Tensioning Mechanism

Explains the automatic spring-loaded tensioning device.

V-Belt Guard Installation

Covers fitting the V-belt guard and bolts.

Abrasive Wheels: Handling and Storage

V-Belt Tensioning Instructions

Provides detailed steps for correctly tensioning the V-belt.

Abrasive Wheel Transport and Storage

Advises on conditions to avoid during transport and storage.

Choosing and Fitting Abrasive Wheels

Selecting the Correct Abrasive Wheel

Guides on choosing wheels based on material being cut.

Fitting or Replacing an Abrasive Wheel

Details the procedure for safely mounting and dismounting wheels.

Abrasive Wheel Mounting Details

Wheel Installation Steps

Covers loosening bolts, fitting washers, and tightening.

Dual Diamond Wheel Usage

Discusses using two diamond wheels simultaneously.

Fuel Management

Fuel Type and Mix Ratio

Explains the required unleaded gasoline and STIHL two-stroke oil mix.

Fuel Mix Ages and Storage

Advises on mixing fuel in appropriate quantities and storage.

Fueling and Engine Starting

Safe Fueling Practices

Covers safe fueling practices, including handling fuel caps and avoiding spills.

Engine Starting Sequence

Details the steps to initiate the engine's operation.

Engine Starting Procedure

Choke Operation for Starting

Explains setting the choke lever for cold and warm starts.

Starter Mechanism Usage

Guides on pulling the starter rope and avoiding damage.

Engine Operation and Shutdown

Post-Start Engine Settings

Covers post-start adjustments and ensuring correct idle speed.

Switching Off the Engine

Details the procedure for safely stopping the engine.

Troubleshooting Engine Start Issues

Provides steps if the engine fails to start (e.g., flooding).

Air Filter Maintenance

Cleaning the Air Filter

Outlines steps for removing, cleaning, and refitting the air filter and prefilter.

Filter System Components

Main and Auxiliary Filter Maintenance

Describes maintenance for the main and auxiliary filters.

Filter System Quality

Explains the importance of using genuine STIHL filters.

Motor Management and Carburetor Adjustment

Adjusting Carburetor Settings

Guides on standard and altitude-specific carburetor adjustments.

Ignition System Checks

Spark Arresting Screen Maintenance

Covers checking and cleaning the spark arresting screen in the muffler.

Checking the Spark Plug

Details how to inspect the spark plug for wear and fouling.

Replacing Starter Components

Spark Plug Replacement

Advises on when and how to replace the spark plug.

Replacing the Starter Rope Cover

Outlines steps for removing the starter cover.

Starter Rope Replacement Procedure

Removing the Old Starter Rope

Details steps for removing the old rope, rotor, pawl, and spring clip.

Installing the New Starter Rope

Guides on threading and securing the new starter rope.

Rewind Spring Maintenance

Tensioning the Rewind Spring

Explains how to tension the rewind spring correctly.

Replacing a Broken Rewind Spring

Covers removing and replacing broken spring components.

V-Belt Replacement

Replacing the V-belt

Provides detailed steps for removing and installing a new V-belt.

Machine Storage and Accessories

STIHL Cut-off Machine Cart

Describes the benefits and use of the optional machine cart.

Storing the Machine

Provides instructions for proper long-term storage of the cut-off machine.

Comprehensive Maintenance Chart

Scheduled Maintenance Intervals

Outlines recommended inspection and service frequencies for various machine parts.

Parts and Controls Identification

Machine Component Identification

Illustrates and labels the various parts of the cut-off machine.

Technical Definitions

Component Definitions

Provides definitions for key machine parts and their functions.

Product Specifications

Engine and Wheel Specifications

Lists detailed engine, wheel, and dimension specifications for the TS 400.

Service and Warranty Information

Special Accessories

Mentions contacting dealers for available accessories.

Maintenance and Repairs Responsibility

Outlines user vs. authorized shop responsibilities for maintenance and repair.

Federal Emission Control Warranty

Warranty Rights and Obligations

Explains warranty coverage and owner responsibilities.

Manufacturer's Warranty Coverage

Details warranty period and what is covered.

Warranty Details and Limitations

Emission Related Warranted Parts

Lists specific parts covered under the emission warranty.

Warranty Exclusions

Lists conditions that are not covered by the warranty.

STIHL Trademarks

Registered and Common Law Trademarks

Lists STIHL's registered and common law trademarks.

Related product manuals