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Struers Discotom-5 - User Manual

Struers Discotom-5
133 pages
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Discotom-5
Instruction Manual
Manual No.: 15117001
Date of Release 01.06.2004

Table of Contents

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Summary

Discotom-5 Safety Precautions

Safety Precautions for Operation

Details essential safety precautions for operating the Discotom-5, covering operator training, machine placement, and safe working practices.

Users Guide

1. Getting Started

Covers initial setup steps including checking contents, unpacking, placing, and connecting the recirculation cooling unit.

2. Basic Operations

Explains operation of controls, cutting positions, signals, fitting cut-off wheels, clamping workpieces, and starting/stopping processes.

Reference Guide

1. Advanced Operations

Covers advanced procedures like adjusting back stop, clamping irregular workpieces, and optimising cutting results.

2. Accessories

Lists available accessories for the Discotom-5, such as adjustable stops and cutting tables.

3. Consumables

Details consumables like cut-off wheels, additive for cooling fluid, and cleaning liquids.

4. Trouble-Shooting

Provides guidance on identifying and resolving common errors and machine problems.

5. Maintenance

Outlines daily, weekly, and monthly maintenance procedures for the Discotom-5 and its components.

6. Technical Data

Presents technical specifications of the Discotom-5, including motor, dimensions, environment, and electrical data.

Users Guide (Continued)

Using the Controls

Details the front panel controls of the Discotom-5, including power switch, indicator lights, keys, potentiometers, and emergency stop.

Cooling Valve Positions

Explains the function and positions of the cooling valve for cutting and cleaning operations.

Light Diode and Beep Signals

Describes the meaning of various LED indicators and beep signals for machine status and errors.

Cut-off Wheel Handling

Instructions for safely fitting/changing cut-off wheels and securely clamping workpieces.

Cutting Process Control

Guides on starting, stopping, and performing automatic or manual cutting operations.

Combining Manual and Auto Operation

Describes how to use manual and automatic cutting modes in combination for specific tasks.

Cleaning and Flushing

Procedures for cleaning the cutting chamber, including flushing with the hose.

Quick Reference Card

Clamping the Workpiece

Brief steps for securely clamping the workpiece.

Auto Cutting

Summarizes the process for automatic cutting, including setup and operation.

Manual Cutting

Summarizes the steps for performing manual cutting operations.

Changing the Cut-off Wheel

Concise guide on how to change the cut-off wheel.

Flushing the Cutting Chamber

Quick instructions for flushing and cleaning the cutting chamber.

Spare Parts and Diagrams

Discotom-5 Drawings

Lists the available drawings and their corresponding part numbers for the Discotom-5 machine.

Spare part list for Discotom-5

Provides a detailed list of spare parts with their specifications, drawing references, and cat no. for the Discotom-5.

Struers Discotom-5 Specifications

General IconGeneral
Motor Power0.5 kW
CoolingWater cooling
Maximum Sample Width50 mm
Water CoolingYes
Max Sample Size50 mm diameter
Maximum Specimen Size50 mm diameter

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