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Struers AbraPol-30 - User Manual

Struers AbraPol-30
78 pages
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AbraPol-30
Instruction Manual
Original Instructions
Doc. no.: 16307025_B_en
Date of release: 2021.06.14

Table of Contents

Questions and Answers

Summary

About this Manual

Accessories and Consumables

Information on available accessories and recommended consumables for the AbraPol-30.

Safety

Intended Use

Defines the machine's purpose and the environment for its use.

AbraPol-30 Safety Precautions

Lists crucial safety measures for operating the AbraPol-30.

Safety Messages

Explains the meaning of various hazard and informational symbols used in the manual.

Getting Started

Device Description

Provides a functional overview and key components of the AbraPol-30.

AbraPol-30 Overview

Illustrates the AbraPol-30 with labeled views and components.

Transport and Storage

Storage

Guidelines for safely storing the machine and its accessories.

Installation

Unpacking

Step-by-step instructions for safely removing the machine from its packaging.

Checking the Packing List

Lists the standard items included in the packing box.

Power Supply

Details on electrical connections, safety requirements, and wiring.

Noise

Information on sound pressure levels and hearing protection.

Vibration

Information on vibration exposure and handling during operation.

Compressed Air Supply

Instructions for connecting and securing the compressed air supply.

Connecting to an Exhaust System

Recommendations and steps for connecting an exhaust system.

Connecting to the Water Supply

Procedures for connecting the machine to the main water supply.

Connecting to the Waste Water Outlet

Instructions for connecting the waste water hose.

Connecting the Recirculation Unit (Option)

Steps for connecting the optional recirculation unit for cooling.

Connecting an External Recirculation Unit (Option)

Steps for connecting an external recirculation unit.

Adjusting Disc Cooling and OP-Flushing

How to set disc cooling and flushing times via software.

The Dosing Pump Units

Overview of configuring and mounting dosing pump units.

Placing Bottles in the Dosing Unit

How to place bottles and connect tubes for the dosing units.

Operating the Device

Control Panel Functions

Explains the purpose and operation of the control panel buttons and knob.

The Display

Describes the user interface, screen areas, and sound feedback.

Navigating the Display

How to use the Turn/Push knob and Back button to navigate menus.

Main Menu

Outlines the options available from the main menu screen.

Changing Settings and Text

Instructions for editing text values and changing system settings.

Software Settings

Initial setup procedures and navigation for software settings.

Configuration

How to set up various parameters like language, date, time, and disc size.

Operation Mode

Explains different user levels and their impact on operation.

New Pass Code

Procedure for accessing and changing the operation mode pass code.

Bottle Configuration

Steps for configuring pump units and bottles for suspensions and lubricants.

User Defined Consumables

How to define custom surfaces, suspensions, and lubricants.

Options

Settings for display, language, sound, units, and auto-continue modes.

Preparation Methods

Information on using and creating custom preparation methods.

Creating a Preparation Method

Step-by-step guide to creating new preparation methods.

Settings

Details on configuring individual steps within a preparation method.

Changing a Preparation Method

How to modify existing preparation methods.

Locking a Preparation Method

Procedure to prevent accidental changes or deletion of methods.

Copying a Preparation Step

How to copy steps between different preparation methods.

Deleting a Preparation Step

Instructions for removing steps from a preparation method.

Setting Dosing Levels

How to set pre-dosing and dosing levels for suspensions and lubricants.

The Specimen Holder

Information on handling and preparing the specimen holder.

Clamping and Leveling Specimens

How to properly clamp and balance specimens in the holder.

Inserting or Removing the Specimen Holder

Detailed steps for safely installing and removing the specimen holder.

Adjusting the Specimen Holder Position

How to precisely position the specimen holder for optimal preparation.

The Preparation Process

Overview of the preparation workflow and its stages.

Starting the Preparation Process

Steps to initiate a grinding or polishing cycle.

Stopping the Preparation Process

How to stop the machine during or after a preparation cycle.

The Spin Function

How to use the disc spin function for drying and cleaning.

Maintenance and Service - AbraPol-30

General Cleaning

Guidelines for routine cleaning to maintain the machine.

Daily Maintenance

Daily tasks for keeping the machine clean and operational.

Checking the Recirculation Tank

Procedures for checking and maintaining the cooling fluid in the recirculation tank.

Weekly Maintenance

Weekly cleaning and checks for optimal performance.

Cleaning the Bowl

Instructions for using the bowl cleaning function.

Cleaning the Tubes

How to clean or replace tubes to prevent residue buildup.

Monthly Maintenance

Monthly tasks including cleaning the recirculation unit.

Cleaning the Recirculation Unit

Detailed steps for cleaning the recirculation unit and its components.

Changing the Cooling Fluid

Procedure for safely draining and refilling the cooling fluid.

Annually

Annual inspection and maintenance tasks.

Inspecting the Dosing Arm

How to inspect and clean the dosing arm and its nozzles.

Inspecting the Safety Cover

Visual inspection of the safety cover for wear and damage.

Testing Safety Devices

Procedures for annually testing critical safety features.

Emergency Stop

Detailed tests for the emergency stop button functionality.

Safety Cover

Tests for the safety switch system and locking mechanism of the cover.

Changing the Pump Tubes

Instructions for replacing pump tubes for alcohol-based lubricants.

Calibrating the Pumps

Steps for annual calibration of the pump capacity.

Spare Parts

Information on ordering spare parts and technical support.

Service and Repair

Recommendations for scheduled service checks and contact information.

Troubleshooting - AbraPol-30

Service Check

Overview of comprehensive maintenance and service plans offered by Struers.

Disposal

Guidance on the proper disposal of electronic waste and consumables.

Messages and Errors

Information on interpreting error messages and codes for diagnostics.

Technical Data

Technical Data - AbraPol-30

Comprehensive specifications for the AbraPol-30 machine.

Electrical Power Supply Cables

Details on cable requirements, fuses, and voltage/frequency.

Residual Current Circuit Breaker (RCCB)

Requirements for the residual current circuit breaker installation.

Software and Electronics

Specifications for the display, controls, and memory.

Safety Circuit Categories;Performance Level

Standards and performance levels for safety circuits.

Noise and Vibration Levels

Measured noise levels and vibration exposure limits.

Safety Related Parts of the Control System (SRP;CS)

Lists safety-critical components and their specifications.

Diagrams

References to various diagrams (block, circuit, water, air) for detailed understanding.

Pre-installation Checklist

Installation Requirements

Essential prerequisites for installing the AbraPol-30 machine.

Packaging Specifications

Dimensions and weight information for the machine's packaging.

Location

Guidelines for selecting an appropriate installation location.

Illumination and Ambient Conditions

Recommendations for workspace lighting and environmental conditions.

Dimensions

Detailed physical dimensions of the machine in various views.

Recommended Space

Required clearance around the machine for operation and maintenance.

Transport and Storage

Guidelines for moving and storing the machine.

Long-term Storage or Shipping

Procedures for preparing the machine for extended storage or transport.

Unpacking

Steps for carefully opening the packaging and removing the machine.

Lifting

Safety precautions and methods for lifting the machine.

Power Supply

Instructions for connecting the electrical power supply.

External Short Circuit Protection and RCCB

Requirements for electrical protection, including fuses and RCCB.

Safety Specifications

Details on safety circuit categories and performance levels.

Water Supply

Specifications for water inlet pressure, flow, and connections.

Water Outlet - Drain

Specifications for the water outlet hose and diameter.

Compressed Air

Pressure, consumption, and quality requirements for compressed air.

Exhaust (Option)

Recommended capacity and requirements for an exhaust system.

Recirculation Unit (Option)

Components and features of the optional recirculation unit.

Manufacturer

Required Additives and Consumables

Recommendations for anti-corrosion additives and consumables usage.

Declaration of Conformity

Struers AbraPol-30 Specifications

General IconGeneral
BrandStruers
ModelAbraPol-30
CategoryLaboratory Equipment
LanguageEnglish

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