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Struers LaboPol-60 - User Manual

Struers LaboPol-60
114 pages
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LaboPol-60
Instruction Manual
Original Instructions
Doc. no.: 16347025-01_B_en
Date of release: 2022.10.13

Table of Contents

Questions and Answers

Summary

About This Manual

Intended Use

Defines the intended purpose and usage environment of the machine.

Safety

LaboPol-60 Safety Precautions

Outlines specific safety measures and potential risks associated with the LaboPol-60.

General Safety Precautions

Lists general safety rules for installation, operation, and maintenance of the machine.

Safety Messages

Explains the meaning of hazard and general message symbols used in the manual.

Safety Messages in This Manual

Details specific safety messages like DANGER, WARNING, CAUTION, and CRUSHING HAZARD.

Getting Started

Device Description

Provides a general overview of the LaboPol-60 machine and its components.

LaboPol-60 Front View

Illustrates and labels the front view of the LaboPol-60 machine.

Control Panel and Specimen Movers

Describes different control panels and specimen movers that can be mounted on the machine.

LaboPol-60 Rear View

Illustrates and labels the rear view of the LaboPol-60 machine.

Transport and Storage

Transport

Details guidelines for safely transporting the machine.

Long-Term Storage or Shipping

Provides instructions for storing or shipping the machine for extended periods.

Installation

Unpacking

Guides the user through the unpacking process of the machine.

Checking the Packing List

Lists the items included in the packing box to verify completeness.

Lifting

Provides instructions and safety precautions for lifting the machine.

Location

Specifies the ideal placement requirements and environmental conditions for the machine.

Power Supply

Details the requirements and connection procedures for the machine's power supply.

Water Supply and Water Outlet

Covers the necessary water supply and outlet connections for the machine.

Recirculation Unit

Explains the installation and connection of an optional recirculation cooling unit.

Installing the Preparation Disc

Details the procedure for installing the preparation discs onto the machine.

Noise

Discusses noise levels and precautions during operation.

Vibration

Addresses vibration levels and handling during manual preparation.

LaboUI

Installation

Covers the installation process for the LaboUI accessory.

Operating the Device

Explains how to operate the LaboUI accessory.

Control Panel Functions

Describes the functions of the LaboUI control panel buttons.

Water Tap

Explains how to use the water tap for automatic and manual water application.

The Spin Function

Details how to use the spin function for drying discs.

The Splash Guard

Describes the use of splash guards for manual preparation and wet grinding.

Manual Preparation

Guides on performing manual preparation with the LaboUI.

Starting and Stopping the Machine

Explains how to start, stop, and use the emergency stop function.

LaboForce-50

Front View

Illustrates and labels the front view of the LaboForce-50.

Rear View

Illustrates and labels the rear view of the LaboForce-50.

The Specimen Mover

Identifies the components of the specimen mover.

Installation

Covers the installation process for the LaboForce-50.

Adjusting the Specimen Mover

Explains how to install and adjust the specimen mover plate.

Operating the Device

Explains how to operate the LaboForce-50 accessory.

Control Panel Functions

Describes the functions of the LaboForce-50 control panel buttons.

Water Tap

Explains how to use the water tap for automatic and manual water application.

The Spin Function

Details how to use the spin function for drying discs.

The Splash Guard

Describes the use of splash guards for different preparation types.

Inserting a Specimen

Guides on how to insert specimens into the mover plate.

Adjusting the Force

Explains how to adjust the force applied to the specimen.

Manual Preparation

Guides on performing manual preparation with the LaboForce-50.

Starting and Stopping the Machine

Explains how to start, stop, and use the emergency stop function.

Removing the Specimens

Guides on how to remove specimens after preparation.

Changing the Specimen Mover Plate

Explains how to change the specimen mover plate for different specimen diameters.

LaboForce-100

Front View

Illustrates and labels the front view of the LaboForce-100.

Installation

Covers the installation process for the LaboForce-100.

The Specimen Mover

Describes the specimen mover for LaboForce-100 and its use with plates/holders.

Operating the Device

Explains how to operate the LaboForce-100.

Control Panel Functions

Describes the functions of the LaboForce-100 control panel buttons.

Water Tap

Explains how to use the water tap for automatic and manual water application.

The Spin Function

Details how to use the spin function for drying discs.

The Splash Guard

Describes the use of splash guards for different preparation types.

The Display

Explains the LaboForce-100 display and its interface.

Main Menu

Outlines the options available in the main menu of the LaboForce-100.

Navigating the Display

Explains how to navigate through the LaboForce-100 display using the control knob.

Changing Settings and Text

Guides on how to change settings and text values on the LaboForce-100.

Software Settings

Covers initial software setup and settings for the LaboForce-100.

Configuration

Explains how to configure user surfaces and general options.

Maintenance Menu

Lists options available in the maintenance menu for LaboForce-100.

Resetting the Configuration

Details how to reset the configuration to factory default settings.

The Preparation Process

Explains the different preparation modes available on the LaboForce-100.

Starting and Stopping the Preparation Process

Explains how to start, pause, and stop the preparation process.

LaboForce-Mi

Front View

Illustrates and labels the front view of the LaboForce-Mi.

Rear View

Illustrates and labels the rear view of the LaboForce-Mi.

Installation

Covers the installation process for the LaboForce-Mi.

The Specimen Mover

Identifies the components of the LaboForce-Mi specimen mover.

Operating the Device

Explains how to operate the LaboForce-Mi.

Control Panel Functions

Describes the functions of the LaboForce-Mi control panel buttons.

Water Tap

Explains how to use the water tap for automatic and manual water application.

The Spin Function

Details how to use the spin function for drying discs.

The Splash Guard

Describes the use of splash guards for different preparation types.

Inserting a Specimen

Guides on how to insert specimens into the mover plate.

Adjusting the Force

Explains how to adjust the force applied to the specimen.

Forced Rotation of Specimens

Explains how to use forced rotation for specimens.

Manual Preparation

Guides on performing manual preparation with the LaboForce-Mi.

Starting and Stopping the Machine

Explains how to start, stop, and use the emergency stop function.

Removing the Specimens

Guides on how to remove specimens after preparation.

Changing the Specimen Mover Plate

Explains how to change the specimen mover plate for different specimen diameters.

LaboDoser-10

LaboDoser-10 Mounted on LaboPol

Illustrates the LaboDoser-10 mounted on a LaboPol.

LaboDoser-10 Mounted on Table Stand

Illustrates the LaboDoser-10 on a table stand.

Unpacking

Guides the user through unpacking the LaboDoser-10.

Checking the Packing List

Lists items included in the LaboDoser-10 packing box.

Installation

Covers the installation process for the LaboDoser-10.

Operating LaboDoser-10

Explains how to operate the LaboDoser-10 dispenser.

Changing Lubricant;Suspension

Guides on how to change the consumable bottles.

LaboDoser-100

Front View

Illustrates and labels the front view of the LaboDoser-100.

Rear View

Illustrates and labels the rear view of the LaboDoser-100.

Installation

Covers the installation process for the LaboDoser-100.

Operating LaboDoser-100

Explains how to operate the LaboDoser-100 via LaboForce-100.

Changing Lubricant;Suspension

Guides on how to change consumable bottles for the LaboDoser-100.

Cleaning the Tubes

Details the procedure for cleaning tubes between different lubricants/suspensions.

Changing the Pump Tubes

Explains how to replace pump tubes with silicone ones.

Maintenance and Service - LaboPol-60

General Cleaning

Recommends regular cleaning for machine longevity and safe operation.

Daily

Outlines daily maintenance tasks for the machine.

Weekly

Outlines weekly maintenance tasks for the machine.

Monthly

Outlines monthly maintenance tasks.

Annually

Outlines annual maintenance tasks.

Spare Parts

Information on ordering spare parts and technical questions.

Service and Repair

Recommends regular service checks and outlines service procedures.

Disposal

Covers proper disposal methods for the equipment and consumables.

Troubleshooting - LaboPol-60

Troubleshooting - LaboPol-60

Lists common errors, their causes, and solutions for LaboPol-60.

LaboForce-50 Troubleshooting

Lists common errors, their causes, and solutions for LaboForce-50.

LaboForce-100 Troubleshooting

Lists common errors, their causes, and solutions for LaboForce-100.

Messages and Errors - LaboForce-100

Explains error messages and their classification for LaboForce-100.

LaboForce-Mi Troubleshooting

Lists common errors, their causes, and solutions for LaboForce-Mi.

Technical Data

Technical Data

Presents detailed technical specifications for the LaboPol-60.

Safety Circuit Categories;Performance Level

Specifies safety circuit categories and performance levels for the machine.

Noise and Vibration Levels

Details the noise and vibration emission levels of the machine.

Safety Related Parts of the Control System (SRP;CS)

Identifies safety-related control system parts and replacement guidelines.

Diagrams

Lists available diagrams for the machine and its units.

Legal and Regulatory Information

Provides FCC compliance notice and regulatory information.

Pre-installation Checklist

Installation Requirements

Lists required accessories, consumables, and their usage recommendations.

Packaging Specifications

Details the dimensions and weights of the packaged equipment.

Location

Specifies supply requirements, ambient conditions, and table load capacity.

Dimensions

Provides overall dimensions of the LaboPol with optional accessories.

Recommended Space

Specifies the necessary clearance around the machine for operation and servicing.

Transport and Storage

Outlines guidelines for moving, storing, or shipping the machine.

Unpacking

Guides the user through the unpacking process.

Lifting

Provides instructions and safety precautions for lifting the machine.

Power Supply

Details the requirements and connection procedures for the machine's power supply.

Water Supply

Details water supply connection requirements and notes.

Compressed Air

Lists specifications for compressed air supply, required for LaboForce-100.

Recirculation Cooling Unit

Provides recommendations and specifications for the recirculation cooling unit.

Manufacturer

Struers LaboPol-60 Specifications

General IconGeneral
Max Sample Diameter60 mm
Wheel Diameter200 mm
Rotation Speed50-600 rpm
Power Supply230 V, 50/60 Hz
Motor Power0.25 kW
TypePolishing machine

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