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Sundyne LMC 341F - User Manual

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SUNDYNE
LMC 341F COMPRESSOR
Instruction and Operation Manual
August 2007
Effective: August 2007 Visit our website at www.sundyne.com
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Summary

Introduction and Safety

Text Symbols

Explains symbols used in the manual for warnings, recommendations, and alerts.

Equipment and Safety Precautions

Details precautions for safe operation, part selection, installation, and modifications.

Personal Protective Equipment

Specifies required personal protective equipment for safe operation and maintenance.

Electrical and Fire Safety

Covers electrical safety, lockout/tagout, and explosion/fire hazard warnings.

Using This Manual

Manual Organization and Structure

Explains the manual's structure and its relation to the final data package.

Installation Procedures

General Installation Steps

Covers introduction, inspection, and storage phases of installation.

Piping and System Setup

Details piping, seal environment, baseplate, and driver/coupling installation.

Baseplate Grouting and Support Brackets

Details baseplate grouting and gearbox support bracket installation.

Driver and Coupling Alignment

Covers driver installation and coupling alignment procedures.

Lubricating Oil System

Oil Specification and Recommendations

Details the specifications for gearbox lubricating oil, including ISO grades.

Start-up Procedures

Compressor Control During Start-Up

Explains different methods for controlling the compressor during start-up.

Compressor Run-In Process

Provides guidance on running in the compressor after installation or maintenance.

Servicing and Maintenance

General Servicing Requirements

Outlines general requirements for regular inspection and servicing of the compressor.

Regular Maintenance Tasks

Details routine maintenance tasks for the compressor.

Maintenance of Seals and Process End

Seal Configuration Disassembly

Procedures for disassembling tandem and double seal configurations.

Gearbox Disassembly and Inspection

Gearbox Disassembly Procedures

Details the steps for disassembling the gearbox.

Inspection of Disassembled Hardware

Guidance on inspecting bearings, shafts, seals, and sleeves.

Shaft End Play Adjustment

Checking and Setting High Speed Shaft End Play

Details the procedure for measuring and setting the high speed shaft end play.

Gearbox and Process End Reassembly

Reassembly Steps

Step-by-step instructions for reassembling the gearbox and process end.

Troubleshooting Guide

Gearbox and Compressor Problems

Lists common problems, their causes, and corrective actions for gearbox and compressor.

Operation and Control Methods

Surge Control Systems

Explains the principles and implementation of surge control systems.

Throttling and Speed Control

Describes suction/discharge throttling and speed control for operation.

Spare Parts and Repair Kits

Spare Parts Information

Information on identifying, ordering spare parts and repair kits.

Sundyne Compressor Warranty

Warranty Terms and Limitations

Details warranty period, defects, and exclusions.

Copyright and EU Directives

Contains copyright information and relevant EU Machinery Directive details.

Critical Start-up Checklist

Pre-Start Machine Familiarization

Emphasizes reviewing manual, spec sheets, and drawings before start-up.

Driver Installation Instructions

Directs user to follow driver manufacturer's installation and starting instructions.

System Auxiliaries

Auxiliary Checks and Setup

Verifies connections, controls, fluid loops, and driver rotation.

Compressor Start-up Methods

Suction, Discharge, and Speed Control Start-up

Describes various methods for starting the compressor.

Heat Exchanger Operation

Gearbox Heat Exchanger Function

Adjusts cooling flow to maintain optimal gearbox sump temperature.

Performance Checks

Key Performance Parameter Verification

Checks key parameters affecting system performance: head rise, flow, power, temp.

Coupling Installation and Types

Coupling Information and Installation

Discusses splined shafts vs. couplings and installation recommendations.

Process Conditions Verification

Process Parameter Matching

Checks process conditions against spec sheets for compatibility.

Auxiliary Lube Pump Operation

Auxiliary Pump Start-up

Unlocks electrical circuit and starts auxiliary pump in hand position.

Piping Connections Check

Flange and Port Connection Integrity

Verifies tightness of compressor flange bolts, piping, and port connections.

Lock-out;Tag-out Guidelines

Servicing Lock-out;Tag-out Procedures

Follows company procedures for lock-out/tag-out during servicing.

Seal Arrangement Drawings

Single, Double, and Tandem Configurations

Provides seal arrangement drawings for various configurations.

Typical Recommended Spares List

Fluid End Spare Parts

Lists typical recommended spare parts for the fluid end of the compressor.

Typical Recommended Spares List (Gearbox Items)

Gearbox Spare Parts

Lists typical recommended spare parts for gearbox components.

Torque Values

Gearbox Torque Specifications

Provides torque values for Sundyne standard steel screws and bolts in the gearbox.

Compressor Torque Specifications

Provides torque values for screws and bolts used in pumps and compressors.

Gearbox and Process End Reassembly

Reassembly Steps

Step-by-step instructions for reassembling the gearbox and process end.

Gearbox Auxiliary Hardware Installation

Thermocouple Wires Installation

Instructions for installing thermocouple wires into bearing assemblies.

Vibration Probes Installation

Instructions for installing vibration and keyphasor probes.

Troubleshooting Guide

Gearbox and Compressor Problems

Lists common problems, their causes, and corrective actions for gearbox and compressor.

Compressor Mechanical Seals

Seal Leakage and Wear Troubleshooting

Troubleshooting for seal leakage, wear patterns, and chemical attachment.

Compressor Operation Controls

Flow Bypass Operation

Explains the use of flow bypass for compressor operation.

Series Compressor Control Methods

Discusses inlet throttling for controlling compressors in series.

Parallel Compressor Control Methods

Methods for controlling multiple compressors operating in parallel.

Spare Parts and Repair Kits

Repair Kits Information

Information on purchasing seal and O-ring repair kits.

Ordering Spare Parts Process

Procedures for ordering spare parts, including contact information.

Sundyne Compressor Warranty

Warranty Terms and Limitations

Details warranty period, defects, and exclusions.

Copyright and EU Directives

Contains copyright information and relevant EU Machinery Directive details.

Critical Start-up Checklist

Pre-Start Machine Familiarization

Emphasizes reviewing manual, spec sheets, and drawings before start-up.

Driver Installation Instructions

Directs user to follow driver manufacturer's installation and starting instructions.

System Auxiliaries

Auxiliary Checks and Setup

Verifies connections, controls, fluid loops, and driver rotation.

Compressor Start-up Methods

Suction, Discharge, and Speed Control Start-up

Describes various methods for starting the compressor.

Heat Exchanger Operation

Gearbox Heat Exchanger Function

Adjusts cooling flow to maintain optimal gearbox sump temperature.

Performance Checks

Key Performance Parameter Verification

Checks key parameters affecting system performance: head rise, flow, power, temp.

Coupling Installation and Types

Coupling Information and Installation

Discusses splined shafts vs. couplings and installation recommendations.

Process Conditions Verification

Process Parameter Matching

Checks process conditions against spec sheets for compatibility.

Auxiliary Lube Pump Operation

Auxiliary Pump Start-up

Unlocks electrical circuit and starts auxiliary pump in hand position.

Piping Connections Check

Flange and Port Connection Integrity

Verifies tightness of compressor flange bolts, piping, and port connections.

Lock-out;Tag-out Guidelines

Servicing Lock-out;Tag-out Procedures

Follows company procedures for lock-out/tag-out during servicing.

Seal Arrangement Drawings

Single, Double, and Tandem Configurations

Provides seal arrangement drawings for various configurations.

Typical Recommended Spares List

Fluid End Spare Parts

Lists typical recommended spare parts for the fluid end of the compressor.

Typical Recommended Spares List (Gearbox Items)

Gearbox Spare Parts

Lists typical recommended spare parts for gearbox components.

Torque Values

Gearbox Torque Specifications

Provides torque values for Sundyne standard steel screws and bolts in the gearbox.

Compressor Torque Specifications

Provides torque values for screws and bolts used in pumps and compressors.

Gearbox and Process End Reassembly

Reassembly Steps

Step-by-step instructions for reassembling the gearbox and process end.

Gearbox Auxiliary Hardware Installation

Thermocouple Wires Installation

Instructions for installing thermocouple wires into bearing assemblies.

Vibration Probes Installation

Instructions for installing vibration and keyphasor probes.

Troubleshooting Guide

Gearbox and Compressor Problems

Lists common problems, their causes, and corrective actions for gearbox and compressor.

Compressor Mechanical Seals

Seal Leakage and Wear Troubleshooting

Troubleshooting for seal leakage, wear patterns, and chemical attachment.

Compressor Operation Controls

Flow Bypass Operation

Explains the use of flow bypass for compressor operation.

Series Compressor Control Methods

Discusses inlet throttling for controlling compressors in series.

Parallel Compressor Control Methods

Methods for controlling multiple compressors operating in parallel.

Spare Parts and Repair Kits

Repair Kits Information

Information on purchasing seal and O-ring repair kits.

Ordering Spare Parts Process

Procedures for ordering spare parts, including contact information.

Sundyne Compressor Warranty

Warranty Terms and Limitations

Details warranty period, defects, and exclusions.

Copyright and EU Directives

Contains copyright information and relevant EU Machinery Directive details.

Critical Start-up Checklist

Pre-Start Machine Familiarization

Emphasizes reviewing manual, spec sheets, and drawings before start-up.

Driver Installation Instructions

Directs user to follow driver manufacturer's installation and starting instructions.

System Auxiliaries

Auxiliary Checks and Setup

Verifies connections, controls, fluid loops, and driver rotation.

Compressor Start-up Methods

Suction, Discharge, and Speed Control Start-up

Describes various methods for starting the compressor.

Heat Exchanger Operation

Gearbox Heat Exchanger Function

Adjusts cooling flow to maintain optimal gearbox sump temperature.

Performance Checks

Key Performance Parameter Verification

Checks key parameters affecting system performance: head rise, flow, power, temp.

Coupling Installation and Types

Coupling Information and Installation

Discusses splined shafts vs. couplings and installation recommendations.

Process Conditions Verification

Process Parameter Matching

Checks process conditions against spec sheets for compatibility.

Auxiliary Lube Pump Operation

Auxiliary Pump Start-up

Unlocks electrical circuit and starts auxiliary pump in hand position.

Piping Connections Check

Flange and Port Connection Integrity

Verifies tightness of compressor flange bolts, piping, and port connections.

Lock-out;Tag-out Guidelines

Servicing Lock-out;Tag-out Procedures

Follows company procedures for lock-out/tag-out during servicing.

Seal Arrangement Drawings

Single, Double, and Tandem Configurations

Provides seal arrangement drawings for various configurations.

Typical Recommended Spares List

Fluid End Spare Parts

Lists typical recommended spare parts for the fluid end of the compressor.

Typical Recommended Spares List (Gearbox Items)

Gearbox Spare Parts

Lists typical recommended spare parts for gearbox components.

Torque Values

Gearbox Torque Specifications

Provides torque values for Sundyne standard steel screws and bolts in the gearbox.

Compressor Torque Specifications

Provides torque values for screws and bolts used in pumps and compressors.

Gearbox and Process End Reassembly

Reassembly Steps

Step-by-step instructions for reassembling the gearbox and process end.

Gearbox Auxiliary Hardware Installation

Thermocouple Wires Installation

Instructions for installing thermocouple wires into bearing assemblies.

Vibration Probes Installation

Instructions for installing vibration and keyphasor probes.

Troubleshooting Guide

Gearbox and Compressor Problems

Lists common problems, their causes, and corrective actions for gearbox and compressor.

Compressor Mechanical Seals

Seal Leakage and Wear Troubleshooting

Troubleshooting for seal leakage, wear patterns, and chemical attachment.

Compressor Operation Controls

Flow Bypass Operation

Explains the use of flow bypass for compressor operation.

Series Compressor Control Methods

Discusses inlet throttling for controlling compressors in series.

Parallel Compressor Control Methods

Methods for controlling multiple compressors operating in parallel.

Summary

Introduction and Safety

Text Symbols

Explains symbols used in the manual for warnings, recommendations, and alerts.

Equipment and Safety Precautions

Details precautions for safe operation, part selection, installation, and modifications.

Personal Protective Equipment

Specifies required personal protective equipment for safe operation and maintenance.

Electrical and Fire Safety

Covers electrical safety, lockout/tagout, and explosion/fire hazard warnings.

Using This Manual

Manual Organization and Structure

Explains the manual's structure and its relation to the final data package.

Installation Procedures

General Installation Steps

Covers introduction, inspection, and storage phases of installation.

Piping and System Setup

Details piping, seal environment, baseplate, and driver/coupling installation.

Baseplate Grouting and Support Brackets

Details baseplate grouting and gearbox support bracket installation.

Driver and Coupling Alignment

Covers driver installation and coupling alignment procedures.

Lubricating Oil System

Oil Specification and Recommendations

Details the specifications for gearbox lubricating oil, including ISO grades.

Start-up Procedures

Compressor Control During Start-Up

Explains different methods for controlling the compressor during start-up.

Compressor Run-In Process

Provides guidance on running in the compressor after installation or maintenance.

Servicing and Maintenance

General Servicing Requirements

Outlines general requirements for regular inspection and servicing of the compressor.

Regular Maintenance Tasks

Details routine maintenance tasks for the compressor.

Maintenance of Seals and Process End

Seal Configuration Disassembly

Procedures for disassembling tandem and double seal configurations.

Gearbox Disassembly and Inspection

Gearbox Disassembly Procedures

Details the steps for disassembling the gearbox.

Inspection of Disassembled Hardware

Guidance on inspecting bearings, shafts, seals, and sleeves.

Shaft End Play Adjustment

Checking and Setting High Speed Shaft End Play

Details the procedure for measuring and setting the high speed shaft end play.

Gearbox and Process End Reassembly

Reassembly Steps

Step-by-step instructions for reassembling the gearbox and process end.

Troubleshooting Guide

Gearbox and Compressor Problems

Lists common problems, their causes, and corrective actions for gearbox and compressor.

Operation and Control Methods

Surge Control Systems

Explains the principles and implementation of surge control systems.

Throttling and Speed Control

Describes suction/discharge throttling and speed control for operation.

Spare Parts and Repair Kits

Spare Parts Information

Information on identifying, ordering spare parts and repair kits.

Sundyne Compressor Warranty

Warranty Terms and Limitations

Details warranty period, defects, and exclusions.

Copyright and EU Directives

Contains copyright information and relevant EU Machinery Directive details.

Critical Start-up Checklist

Pre-Start Machine Familiarization

Emphasizes reviewing manual, spec sheets, and drawings before start-up.

Driver Installation Instructions

Directs user to follow driver manufacturer's installation and starting instructions.

System Auxiliaries

Auxiliary Checks and Setup

Verifies connections, controls, fluid loops, and driver rotation.

Compressor Start-up Methods

Suction, Discharge, and Speed Control Start-up

Describes various methods for starting the compressor.

Heat Exchanger Operation

Gearbox Heat Exchanger Function

Adjusts cooling flow to maintain optimal gearbox sump temperature.

Performance Checks

Key Performance Parameter Verification

Checks key parameters affecting system performance: head rise, flow, power, temp.

Coupling Installation and Types

Coupling Information and Installation

Discusses splined shafts vs. couplings and installation recommendations.

Process Conditions Verification

Process Parameter Matching

Checks process conditions against spec sheets for compatibility.

Auxiliary Lube Pump Operation

Auxiliary Pump Start-up

Unlocks electrical circuit and starts auxiliary pump in hand position.

Piping Connections Check

Flange and Port Connection Integrity

Verifies tightness of compressor flange bolts, piping, and port connections.

Lock-out;Tag-out Guidelines

Servicing Lock-out;Tag-out Procedures

Follows company procedures for lock-out/tag-out during servicing.

Seal Arrangement Drawings

Single, Double, and Tandem Configurations

Provides seal arrangement drawings for various configurations.

Typical Recommended Spares List

Fluid End Spare Parts

Lists typical recommended spare parts for the fluid end of the compressor.

Typical Recommended Spares List (Gearbox Items)

Gearbox Spare Parts

Lists typical recommended spare parts for gearbox components.

Torque Values

Gearbox Torque Specifications

Provides torque values for Sundyne standard steel screws and bolts in the gearbox.

Compressor Torque Specifications

Provides torque values for screws and bolts used in pumps and compressors.

Gearbox and Process End Reassembly

Reassembly Steps

Step-by-step instructions for reassembling the gearbox and process end.

Gearbox Auxiliary Hardware Installation

Thermocouple Wires Installation

Instructions for installing thermocouple wires into bearing assemblies.

Vibration Probes Installation

Instructions for installing vibration and keyphasor probes.

Troubleshooting Guide

Gearbox and Compressor Problems

Lists common problems, their causes, and corrective actions for gearbox and compressor.

Compressor Mechanical Seals

Seal Leakage and Wear Troubleshooting

Troubleshooting for seal leakage, wear patterns, and chemical attachment.

Compressor Operation Controls

Flow Bypass Operation

Explains the use of flow bypass for compressor operation.

Series Compressor Control Methods

Discusses inlet throttling for controlling compressors in series.

Parallel Compressor Control Methods

Methods for controlling multiple compressors operating in parallel.

Spare Parts and Repair Kits

Repair Kits Information

Information on purchasing seal and O-ring repair kits.

Ordering Spare Parts Process

Procedures for ordering spare parts, including contact information.

Sundyne Compressor Warranty

Warranty Terms and Limitations

Details warranty period, defects, and exclusions.

Copyright and EU Directives

Contains copyright information and relevant EU Machinery Directive details.

Critical Start-up Checklist

Pre-Start Machine Familiarization

Emphasizes reviewing manual, spec sheets, and drawings before start-up.

Driver Installation Instructions

Directs user to follow driver manufacturer's installation and starting instructions.

System Auxiliaries

Auxiliary Checks and Setup

Verifies connections, controls, fluid loops, and driver rotation.

Compressor Start-up Methods

Suction, Discharge, and Speed Control Start-up

Describes various methods for starting the compressor.

Heat Exchanger Operation

Gearbox Heat Exchanger Function

Adjusts cooling flow to maintain optimal gearbox sump temperature.

Performance Checks

Key Performance Parameter Verification

Checks key parameters affecting system performance: head rise, flow, power, temp.

Coupling Installation and Types

Coupling Information and Installation

Discusses splined shafts vs. couplings and installation recommendations.

Process Conditions Verification

Process Parameter Matching

Checks process conditions against spec sheets for compatibility.

Auxiliary Lube Pump Operation

Auxiliary Pump Start-up

Unlocks electrical circuit and starts auxiliary pump in hand position.

Piping Connections Check

Flange and Port Connection Integrity

Verifies tightness of compressor flange bolts, piping, and port connections.

Lock-out;Tag-out Guidelines

Servicing Lock-out;Tag-out Procedures

Follows company procedures for lock-out/tag-out during servicing.

Seal Arrangement Drawings

Single, Double, and Tandem Configurations

Provides seal arrangement drawings for various configurations.

Typical Recommended Spares List

Fluid End Spare Parts

Lists typical recommended spare parts for the fluid end of the compressor.

Typical Recommended Spares List (Gearbox Items)

Gearbox Spare Parts

Lists typical recommended spare parts for gearbox components.

Torque Values

Gearbox Torque Specifications

Provides torque values for Sundyne standard steel screws and bolts in the gearbox.

Compressor Torque Specifications

Provides torque values for screws and bolts used in pumps and compressors.

Gearbox and Process End Reassembly

Reassembly Steps

Step-by-step instructions for reassembling the gearbox and process end.

Gearbox Auxiliary Hardware Installation

Thermocouple Wires Installation

Instructions for installing thermocouple wires into bearing assemblies.

Vibration Probes Installation

Instructions for installing vibration and keyphasor probes.

Troubleshooting Guide

Gearbox and Compressor Problems

Lists common problems, their causes, and corrective actions for gearbox and compressor.

Compressor Mechanical Seals

Seal Leakage and Wear Troubleshooting

Troubleshooting for seal leakage, wear patterns, and chemical attachment.

Compressor Operation Controls

Flow Bypass Operation

Explains the use of flow bypass for compressor operation.

Series Compressor Control Methods

Discusses inlet throttling for controlling compressors in series.

Parallel Compressor Control Methods

Methods for controlling multiple compressors operating in parallel.

Spare Parts and Repair Kits

Repair Kits Information

Information on purchasing seal and O-ring repair kits.

Ordering Spare Parts Process

Procedures for ordering spare parts, including contact information.

Sundyne Compressor Warranty

Warranty Terms and Limitations

Details warranty period, defects, and exclusions.

Copyright and EU Directives

Contains copyright information and relevant EU Machinery Directive details.

Critical Start-up Checklist

Pre-Start Machine Familiarization

Emphasizes reviewing manual, spec sheets, and drawings before start-up.

Driver Installation Instructions

Directs user to follow driver manufacturer's installation and starting instructions.

System Auxiliaries

Auxiliary Checks and Setup

Verifies connections, controls, fluid loops, and driver rotation.

Compressor Start-up Methods

Suction, Discharge, and Speed Control Start-up

Describes various methods for starting the compressor.

Heat Exchanger Operation

Gearbox Heat Exchanger Function

Adjusts cooling flow to maintain optimal gearbox sump temperature.

Performance Checks

Key Performance Parameter Verification

Checks key parameters affecting system performance: head rise, flow, power, temp.

Coupling Installation and Types

Coupling Information and Installation

Discusses splined shafts vs. couplings and installation recommendations.

Process Conditions Verification

Process Parameter Matching

Checks process conditions against spec sheets for compatibility.

Auxiliary Lube Pump Operation

Auxiliary Pump Start-up

Unlocks electrical circuit and starts auxiliary pump in hand position.

Piping Connections Check

Flange and Port Connection Integrity

Verifies tightness of compressor flange bolts, piping, and port connections.

Lock-out;Tag-out Guidelines

Servicing Lock-out;Tag-out Procedures

Follows company procedures for lock-out/tag-out during servicing.

Seal Arrangement Drawings

Single, Double, and Tandem Configurations

Provides seal arrangement drawings for various configurations.

Typical Recommended Spares List

Fluid End Spare Parts

Lists typical recommended spare parts for the fluid end of the compressor.

Typical Recommended Spares List (Gearbox Items)

Gearbox Spare Parts

Lists typical recommended spare parts for gearbox components.

Torque Values

Gearbox Torque Specifications

Provides torque values for Sundyne standard steel screws and bolts in the gearbox.

Compressor Torque Specifications

Provides torque values for screws and bolts used in pumps and compressors.

Gearbox and Process End Reassembly

Reassembly Steps

Step-by-step instructions for reassembling the gearbox and process end.

Gearbox Auxiliary Hardware Installation

Thermocouple Wires Installation

Instructions for installing thermocouple wires into bearing assemblies.

Vibration Probes Installation

Instructions for installing vibration and keyphasor probes.

Troubleshooting Guide

Gearbox and Compressor Problems

Lists common problems, their causes, and corrective actions for gearbox and compressor.

Compressor Mechanical Seals

Seal Leakage and Wear Troubleshooting

Troubleshooting for seal leakage, wear patterns, and chemical attachment.

Compressor Operation Controls

Flow Bypass Operation

Explains the use of flow bypass for compressor operation.

Series Compressor Control Methods

Discusses inlet throttling for controlling compressors in series.

Parallel Compressor Control Methods

Methods for controlling multiple compressors operating in parallel.

Sundyne LMC 341F Specifications

General IconGeneral
ModelLMC 341F
CategoryAir Compressor
ManufacturerSundyne
Compressor TypeCentrifugal
Power SourceElectric Motor
MaterialStainless Steel
StagesSingle
ApplicationsChemical, Petrochemical, Gas Processing
WeightVaries with configuration
DimensionsVaries with configuration