1-ii Table of Contents
Cooling Fan Components .................................1E-12
Cooling Fan Inspection .....................................1E-12
Cooling Fan Removal and Installation ..............1E-13
Cooling Fan Thermo-switch Removal and
Installation.......................................................1E-13
Cooling Fan Thermo-Switch Inspection ............1E-14
Engine Oil Temperature Switch Removal and
Installation.......................................................1E-14
Engine Oil Temperature Switch Inspection.......1E-15
Oil Pressure Regulator Removal and
Installation.......................................................1E-15
Oil Pressure Regulator Inspection ....................1E-16
Specifications.....................................................1E-16
Service Data (LT-A400/F) .................................1E-16
Service Data (LT-F400/F) .................................1E-16
Tightening Torque Specifications......................1E-17
Special Tools and Equipment ........................... 1E-17
Recommended Service Material .......................1E-17
Special Tool ......................................................1E-17
Fuel System ............................................. 1G-1
Precautions.......................................................... 1G-1
Precautions for Fuel System .............................. 1G-1
General Description ............................................ 1G-1
I.D. No. Location ................................................ 1G-1
Fuel System Description .................................... 1G-2
Schematic and Routing Diagram..................... 1G-10
Carburetor Hose Routing Diagram................... 1G-10
Diagnostic Information and Procedures......... 1G-11
Carburetor Symptom Diagnosis ....................... 1G-11
Repair Instructions ........................................... 1G-12
Fuel Tank Construction.................................... 1G-12
Fuel Tank Removal and Installation................. 1G-13
Fuel Valve Removal and Installation................ 1G-13
Fuel Filter Inspection and Cleaning.................. 1G-14
Fuel Level Gauge Removal and Installation .... 1G-14
Fuel Level Gauge Inspection ........................... 1G-15
Throttle Cable Removal and Installation .......... 1G-15
Throttle Cable Inspection ................................. 1G-15
Throttle Cable Play Inspection and
Adjustment ..................................................... 1G-15
Starter Cable Removal and Installation............ 1G-15
Starter Cable Inspection................................... 1G-15
Starter Cable Play Inspection and Adjustment . 1G-15
Carburetor Components................................... 1G-16
Carburetor Assembly Removal and
Installation...................................................... 1G-17
Carburetor Disassembly................................... 1G-17
Carburetor Assembly ....................................... 1G-20
Float Height Inspection and Adjustment .......... 1G-21
Carburetor Inspection and Cleaning ................ 1G-21
Engine Idle Speed Inspection .......................... 1G-22
Fuel Line Inspection ......................................... 1G-22
Air Cleaner Element Removal and Installation . 1G-22
Air Cleaner Element Inspection and Cleaning . 1G-22
Specifications.................................................... 1G-22
Service Data (LT-A400/F, LT-F400/F) ............. 1G-22
Tightening Torque Specifications..................... 1G-23
Special Tools and Equipment .......................... 1G-23
Recommended Service Material ...................... 1G-23
Special Tool ..................................................... 1G-23
Ignition System........................................ 1H-1
Schematic and Routing Diagram ........................1H-1
Ignition System Diagram .....................................1H-1
Ignition System Components Location................1H-1
Diagnostic Information and Procedures............1H-1
Ignition System Symptom Diagnosis...................1H-1
No Spark or Poor Spark ......................................1H-2
Repair Instructions ..............................................1H-2
Spark Plug Removal and Installation ..................1H-2
Spark Plug Inspection and Cleaning ...................1H-3
Ignition Coil and Plug Cap Inspection .................1H-3
Ignition Coil Removal and Installation .................1H-5
CKP Sensor Inspection .......................................1H-5
CKP Sensor Removal and Installation ................1H-6
Engine Stop Switch Inspection............................1H-6
Ignition Switch Inspection....................................1H-6
Ignition Switch Removal and Installation.............1H-6
Specifications.......................................................1H-7
Service Data (LT-A400/F, LT-F400/F) ................1H-7
Tightening Torque Specifications........................1H-7
Special Tools and Equipment .............................1H-7
Special Tool ........................................................1H-7
Starting System .........................................1I-1
Schematic and Routing Diagram ......................... 1I-1
Starting System Diagram ..................................... 1I-1
Component Location ............................................ 1I-1
Starting System Components Location ................ 1I-1
Diagnostic Information and Procedures............. 1I-1
Starting System Symptom Diagnosis ................... 1I-1
Starter Motor will not Run..................................... 1I-2
Starter Motor Runs but Does not Crank the
Engine ................................................................ 1I-2
Engine Does not Turn Though the Starter
Motor Runs......................................................... 1I-2
Repair Instructions ............................................... 1I-3
Starter Motor Components................................... 1I-3
Starter Motor Removal and Installation................ 1I-3
Starter Motor Disassembly and Assembly ........... 1I-4
Starter Motor Inspection....................................... 1I-4
Starter Relay Removal and Installation ................ 1I-5
Starter Relay Inspection....................................... 1I-6
Neutral Relay Removal and Installation ............... 1I-6
Neutral Relay Inspection ...................................... 1I-7
Neutral Switch Diode Inspection .......................... 1I-7
Ignition / Starter Control Relay Removal and
Installation .......................................................... 1I-8
Ignition / Starter Control Relay Inspection............ 1I-8
Parking Brake Switch Inspection.......................... 1I-8
Gear Position Switch Inspection .......................... 1I-8
Starter Clutch Removal and Installation............... 1I-9
Starter Driven Gear Bearing Removal and
Installation ........................................................ 1I-11
Starter Related Parts Inspection ........................ 1I-11
Starter Button Inspection.................................... 1I-12
Recoil Starter Components ................................ 1I-12
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