swaploader SL-160 - Table of Contents

0.0.TOC.SL-160
TABLE OF CONTENTS
I. INTRODUCTION
Letter to Customer ................................................................................................................................ 1-1
Warranty Statement ............................................................................................................................. 1-2
Safety Suggestions ............................................................................................................................... 1-3
Decals .................................................................................................................................................. 1-5
Serial Number Locations....................................................................................................................... 1-8
II. INSTALLATION
Initial Inspection .................................................................................................................................... 2-1
General Installation Procedure .............................................................................................................. 2-1
Hoist Installation ................................................................................................................................... 2-2
Controls Installation - Manual................................................................................................................ 2-4
Cable Control Installation w/ U-Lock ..................................................................................................... 2-6
EHV Installation (Option) ...................................................................................................................... 2-7
EHV Installation w/ U-Lock (Option) ...................................................................................................... 2-9
P.T.O. Selection ................................................................................................................................. 2-11
Pump Installation ................................................................................................................................ 2-12
Hydraulic Tank Installation .................................................................................................................. 2-13
Start Up Procedure ............................................................................................................................. 2-14
Subframe Critical Dimensions ............................................................................................................. 2-15
Accessory Installation
Bumper Assembly ....................................................................................................................... 2-17
Bumper Assembly w/ Extension .................................................................................................. 2-19
Folding Bumper Assembly .......................................................................................................... 2-21
Drop Down Bumper Assembly .................................................................................................... 2-23
Cab Guard Assembly .................................................................................................................. 2-25
Fender Assembly, Single Axle .................................................................................................... 2-27
Rear Light Bar Assembly ............................................................................................................ 2-29
Roller & Roller Mount .................................................................................................................. 2-33
Toolbox Assembly ...................................................................................................................... 2-35
III. OPERATION
Loading a Container ............................................................................................................................. 3-1
Dumping a Container ............................................................................................................................ 3-2
Placing a Container on the Ground ....................................................................................................... 3-3
Changing Hook Heights (Adj. Jib Option) .............................................................................................. 3-4
Rear Roller Spacing Adjustment Instructions ........................................................................................ 3-9
IV. MAINTENANCE
Maintenance Instructions ..................................................................................................................... .4-1
Lubrication Diagram ............................................................................................................................. 4-2
Hydraulic Oil Specifications .................................................................................................................. 4-3
Hydraulic Filter Interchange .................................................................................................................. 4-3
Mast Lock (Pivot Lock) Inspection ......................................................................................................... 4-4
Jib Lockout Valve Inspection & Adjustment Instructions ........................................................................ 4-5
Pressure Check Instructions (Standard Valve) ...................................................................................... 4-7
Outer Tube Clamp Assembly Inspection Instructions .......................................................................... 4-10
EHV Manual Over-Ride Instructions.................................................................................................... 4-11