Section II: Installation - Accessories
2.6.INS.ACC.11H99
INSTALLATION INSTRUCTIONS – CONTAINER VARIABILITY SYSTEM
1. Review all directions and diagrams provided before starting the CVS installation.
2. Attach the base plate bracket (Pt. No. 23H76) to the CVS sub-assembly (Pt. No. 12H01)
with fasteners provided (see CVS Install Detail on Pg. 2-27).
3. Position the CVS sub-assembly with attached base plate bracket on the side of the Main
Frame Z-Channel (see Pg. 2-27). Drill the necessary Ø13/32” holes into the Z-Channel
using the CVS sub-assembly with attached base plate bracket as the pattern to aid in
locating hole placement. To allow for CVS sub-assembly (Pt. No. 12H01) fastener clearance
some notching of the Z-Channel lip may be necessary.
4. Attach the CVS sub-assembly and base plate bracket to the Main Frame Z-Channel with
fasteners provided (see Pg. 2-27).
5. Drain hydraulic oil level in the tank to just below the 1 1/4” NPT Port.
6. Remove the 90-degree hydraulic fitting (Pt. No. 10P44) that connects the upper hydraulic
steel tubing to the top bulkhead fitting (see Pg. 5-9). Replace with a swivel tee hydraulic
fitting (Pt. No. 11P85) and retighten the hydraulic fittings (see Pg. 2-28).
7. Remove the 1 1/4" NPT plug from the hydraulic tank. Install hydraulic fittings 12P20 &
12P92 as shown and tighten (see Pg. 2-28).
8. Install the two 90-degree hydraulic fitting (Pt. No. 12P69) into the hydraulic valve on the
12H01 CVS sub-assembly and tighten (see Pg. 2-28).
9. Attach the hydraulic hose (Pt. No. 12P87) between the CVS hydraulic valve and swivel tee
hydraulic fitting (Pt. No. 11P85) and tighten (see Pg. 2-28).
10. Determine the length of hose required to route the CVS hydraulic
valve to the hydraulic tank; the hydraulic hose (Pt. No. 12P93) may
need shortened prior to final installation (see Pg. 2-28) especially if
excess length exists. The hydraulic hose (Pt. No. 12P93) comes with
a reusable fitting that can be removed for purposes of shortening the
hose. Remove the reusable fitting and shorten hose assembly as
required. After hose has been shortened, lubricate the insert threads
of the fitting and the I.D. of the hose (see Illustration ). Measure
1 3/16” from the end of the hose and mark the hose for the socket
depth. Screw the hose into the socket (left-hand thread) to the depth
marked on the hose. Screw the insert into the socket until the insert
touches the socket. Clean the inside of the hose assembly by either
clean compressed air through it or by flushing it.
11. Once the overall hose length is adjusted, install between the CVS
hydraulic valve and the hydraulic tank fittings (see Pg. 2-28), and
tighten.