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Takeuchi
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TB295W
Takeuchi TB295W User Manual
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5-7
MAINTENANCE
SERVICE DA
T
A
V
olume
Engine oil pan
Engine cooling system
Hydraulic oil tank
Fuel tank
Upper limit:
15 L (15.8US qt.)
Lower limit:
11 L (11.6 US qt.)
12 L
(12.7 US qt.)
System:
175 L (46.2 US gal.)
T
ank:
82 L (21.7 US gal.)
Level capacity:
148 L
(39.0 US gal.)
T
ransmission
Differ
ential
Hub
1.8 L (1.9 US qt.)
Front:
7.6 L (8.0 US qt.)
Rear:
7.8 L (8.2 US qt.)
0.8 L X4
(0.85 US qt.) X4
172
174
Table of Contents
cover
1
Safety alert symbol
2
Signal words
3
Introduction
4
Foreword
4
Manual storage compartment
4
Serial numbers
4
Machine description
5
Front, rear, left and right
5
Designated operations
5
Features
5
Break-in period
5
Notes on reading this manual
6
Safety
11
General precautions
12
Precautions when preparing
18
Precautions when starting
22
Precautions when operating
24
Precautions when stopping
35
Precautions when transporting
36
Precautions on maintenance
38
Safety signs (decals)
49
Controls
53
Names of components
54
Covers
56
Starter key
56
Right side cover
56
Tool box
57
Fuel filler port
57
Engine hood
58
Fuse box cover
58
Cab
59
Cab door
59
Emergency exit
59
Front window
60
Lower front window
61
Side window
61
Emergency hammer (optional)
61
Seat and seat belt
62
Seat
62
Seat belt
63
Air Suspension Seat
64
Multi-information display
68
Main Menu screen
68
Warning lamps
69
Indicators
70
Screen control key
76
MEMO
77
Screen navigation
78
Switching images
83
Control console
84
Switches
84
Buttons
85
Switches
86
Starter switch
86
Engine shutdown switch
86
Throttle controller
86
Horn button
87
Deceleration button
87
Travel select button
87
Auxiliary 1st switches
88
Auxiliary 2nd /4th switch (If equipped)
88
Outrigger switches (If equipped)
89
Third auxiliary hydraulic switch and button (If equipped)
89
Auxiliary 2/4 select button (If equipped)
89
Ram Lock switch
89
DPD manual regeneration /inhibit select switch
90
Light switch
92
Swing /Second boom select switch
92
Automatic deceleration switch
93
Power mode switch
93
Detent mode switch (Auxiliary 1st)
94
Auxiliary 1st auto tank switch (If equipped)
94
Lift overload warning switch (If equipped)
94
Beacon lamp switch
95
Diff-lock switch (if equipped)
95
Levers and Pedals
96
Safety lock lever
96
Slew /Swing lock pin
96
Steering wheel
97
Turn signal lever
98
Brake pedal
98
Travel pedal
99
Boom swing /Second boom pedal
99
Operating levers
100
Blade lever
100
Blade /Outrigger lever (If equipped)
100
Accessories
101
Air conditioner (If equipped)
101
Cup holder
109
Interior light
109
Cigarette lighter
110
Ashtray
110
Mirrors
111
24 V external power sockets
111
Radio (for cab)
112
Auxiliary hydraulic lines (If equipped)
116
Operating the machine with an accumulator
121
Load safety device (If equipped)
122
Overload warning device
123
Outrigger (If equipped)
124
Fuel Supply Pump
125
Operation
127
Before starting operation
128
Getting on or off the machine
128
Walk-around inspection
128
Daily inspection
128
Starting and stopping the engine
129
Before starting the engine
129
Starting the Engine
130
Warming up the engine
131
Stopping the engine
131
Operating the machine
132
Lever pattern (ISO pattern)
132
Lever pattern (G pattern) (If equipped)
133
Warming up the machine (hydraulic oil)
134
Inspection after warm-up
136
Traveling the machine
136
Stopping travel
141
Operating the working equipment
141
Operating procedures
144
Prohibited operations
144
Precautions for operation
147
Precautions when traveling on slopes
148
Getting out of mud
150
Operations possible with this machine
151
Parking the machine
152
Parking
152
Inspection and checks after stopping the engine
153
Handling in cold climates
154
Preparing for cold climates
154
Cautions after operations
154
After the cold climate
154
Handling tires
156
Prohibitions
156
Precautions
157
Transport
159
Loading and unloading
160
Hoisting the machine
162
Securing the machine
164
Transporting posture
164
Precautions to be taken during transportation
165
Maintenance
167
General
168
Maintenance overview
168
Cautions on maintenance
168
Service data
170
Fuel and lubricant table
170
Regularly replace the hydraulic oil
174
List of consumables
175
List of tools (if equipped)
176
List of tightening torques
177
Safety-critical parts
178
Maintenance list
180
Walk-around inspection
182
Inspecting by opening the engine hood and covers
182
Inspecting by walking around the machine
183
Inspecting while sitting in the operator’s seat
183
Daily inspection (every 10 hours)
184
Inspecting and replenishing the coolant
184
Inspecting and replenishing the engine oil
185
Inspecting the water separator and the fuel filters
186
Inspecting the fuel level
187
Inspecting the hydraulic oil tank level and replenishing
188
Lubricating the working equipment
189
Inspecting and inflating the tires
190
Checking the wheel nut torques
191
After the initial 50 hours (only for new machines)
192
Replacing the engine oil and the oil filter
192
Inspecting and adjusting the V-belt
194
Inspecting and adjusting the compressor belt (AC)
195
Replacing the hydraulic oil return filter
196
Replacing the pilot line filter
197
Replacing the travel line filter
198
Every 50 hours
200
Lubricating the slew bearing
200
Draining the water from the fuel tank
201
Inspecting the battery fluid level and replenishing
202
After the initial 100 hours (only for new machines)
204
Replacing the transmission gear oil
204
Replacing the differential gear oil
204
Replacing the hub gear oil
205
Every 250 hours
206
Replacing the engine oil and the oil filter
206
Inspecting and adjusting the V-belt
206
Inspecting and adjusting the compressor belt (AC)
206
Lubricating the undercarriage
207
Inspecting the transmission gear oil
208
Inspecting the differential gear oil
209
Inspecting the hub gear oil
210
Cleaning the air cleaner
211
Cleaning the radiator fins and the oil cooler fins
212
Cleaning the air filters (AC)
213
Cleaning the condenser (AC)
214
Inspecting the refrigerant (gas) level (AC)
215
Every 500 hours
218
Replacing the travel line filter
218
Inspecting and adjusting the service brake
218
Replacing the fuel filter
218
Cleaning the feed pump filter
220
Inspecting and cleaning the supply pump strainer
221
Every 800 hours
222
Replacing the differential gear oil
222
Every 1000 hours
223
Replacing the hydraulic oil return filter
223
Replacing the pilot line filter
223
Replacing the transmission gear oil
223
Replacing the hub gear oil
223
Inspecting and adjusting the negative brake
223
Cleaning the engine cooling system
224
Replacing the air cleaner element
226
Replacing the air breather filter
227
Inspecting and adjusting the engine valve clearance
227
Inspecting the engine compression pressure
227
Inspecting and cleaning the engine starter and the alternator
227
Every 1500 hours
228
Inspecting, cleaning and checking operation of the engine fuel injectors
228
Inspecting and replacing the air filter case for cracking
228
Every 4000 hours
230
Replacing the hydraulic oil and cleaning the suction strainer
230
Every 4500 hours
234
Inspecting the turbocharger (blow wash as necessary)
234
Inspecting and cleaning the EGR valve
234
Cleaning the EGR cooler
234
Inspecting and maintenance the DPD or its related parts
234
Inspecting the engine controller (ECM)
234
Inspecting and cleaning the injector
234
When required
236
Replacing the bucket teeth and the side cutters
236
Replacing the bucket
238
Adjusting the gap between the bucket and arm (If equipped)
240
Inspecting and replenishing the windshield washer fluid
241
Draining the water from the water separator
242
Lubricating the levers and pedals
243
Every 2 years
244
Replacing the receiver dryer
244
Maintenance during extended storage period
245
Troubleshooting
247
Symptoms that are not malfunctions
248
If the engine overheats
249
If the battery goes dead
250
If a fuse blows
252
Inspecting and replacing the fuse
252
Inspecting the fusible link
253
Restarting after adding fuel
254
Bleeding air from the fuel system
254
If a warning lamp flashes
256
Vehicle error code list
258
Engine error code list
260
Other symptoms
264
Lowering the boom to the ground
267
Towing
268
If the cab is damaged
270
Specifications
271
Basic Specifications
272
Machine dimensions (equipped with a rear blade)
274
Machine dimensions (machines with an outrigger)
276
Operating ranges
278
Lifting Capacities
281
Options
287
General precautions
288
Safety precautions
288
Cautions when installing attachments
288
Cautions when operating attachments
289
Attachment combination table
290
Selecting a lever pattern
291
Switching the lever pattern
291
Hydraulic breaker
292
Cautions on operating
292
Replacing the hydraulic oil regularly
293
Optional equipment mass
294
Biodegradable oil
295
Replacing the hydraulic oil with biodegradable oil
295
Cab options
296
Operating lever switch kit 1
297
Horn button
297
Deceleration button
297
Auxiliary 1st switches
298
Auxiliary 2nd/4th switch
298
Auxiliary 2/4 select button
299
Travel alarm
301
4-speed travel switch
302
California
305
Declaration of Conformity
305
4
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Takeuchi TB295W Specifications
General
Brand
Takeuchi
Model
TB295W
Category
Excavators
Language
English
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