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Taylor-Dunn B0-254-48 User Manual

Taylor-Dunn B0-254-48
292 pages
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The Best Way
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TAYLOR-DUNN
®
B 2-48/B 2-54 Serial number Starting: 146189
BT 2-48 Serial number Starting: 150719
BT 2-80 Serial number Starting: 159916
All models - Serial Number Ending 177126
MANUAL MB-248-10
Operation, Troubleshooting and
Replacement Parts Manual
Revision: L, 6/28/2017
EQUIPPED WITH GT-DRIVE SYSTEM
GT Drive
Models Inlcuded:
B0-248-36 (B 2-48, 36-volt)
B0-248-48 (B 2-48, 48-volt)
B0-254-36 (B 2-54. 36-volt)
B0-254-48 (B 2-54, 48-volt)
BT-248-36 (36-volt Back to Back Tram)
BT-248-48 (48-volt Back to Back Tram)
BT-280-36 (36-volt 10-passenger Tram)
BT-280-48 (48-volt 10-passenger Tram)
Shown with optional equipment installed

Table of Contents

Other manuals for Taylor-Dunn B0-254-48

Questions and Answers:

Taylor-Dunn B0-254-48 Specifications

General IconGeneral
BrandTaylor-Dunn
ModelB0-254-48
CategoryUtility Vehicle
LanguageEnglish

Summary

Safety Rules and Operating Instructions

General Maintenance

Troubleshooting Guide

Lists common vehicle symptoms and their probable causes for diagnosing issues.

Front Axle Service

Front Axle Removal and Installation

Detailed procedures for removing and reinstalling the front axle beam assembly.

Replace Front Wheel Bearings

Instructions for replacing the front wheel bearings and races, including assembly and greasing.

Replace the King Pins and Bushings

Guidance on replacing king pins and associated bushings in the steering knuckles and axle beam.

Replace the Steering Knuckle

Procedure for removing and replacing the steering knuckle assembly from the front axle.

Steering Component Service

Front End Alignment

Covers procedures for centering the steering and aligning the front wheels for proper vehicle handling.

Adjust the Steering Gear

Step-by-step guide for adjusting the steering gear lash and worm bearing for optimal performance.

Replace the Steering Shaft

Instructions for removing and installing the steering shaft, including coupler and bushing replacement.

Replace the Steering Wheel

Procedure for safely removing and installing the steering wheel, including torque specifications.

Replace the Steering Gear

Detailed instructions for removing and replacing the entire steering gear assembly.

Replace the Ball Joints, Tie Rods, and Drag Link

Covers the replacement of steering linkage components like ball joints, tie rods, and drag links.

Repair the Steering Gear

Provides instructions for disassembling and reassembling the steering gear for repair.

Brake Service

Inspect the Service Brake

Guides for inspecting disc brake pads and rotors for wear and damage.

Inspect the Parking brake

Procedures for inspecting the wheel park brake and electric motor brake mechanisms.

Adjust the Parking Brake

Detailed steps for adjusting the wheel park brake mechanism for proper function.

Bleed the Brake System

Step-by-step guide for bleeding air from the hydraulic brake system.

Replace the Parking Brake Lining (electric motor brake)

Detailed instructions for replacing the friction plate and lining in the electric motor brake assembly.

Replace Front Disc Brake Pads

Step-by-step guide for replacing the front disc brake pads.

Replace Rear Brake Pads

Instructions for replacing the rear disc brake pads, including wheel park brake considerations.

Replace the Wheel Cylinder

Procedure for removing and installing the disc brake wheel cylinder assembly.

Repair the Brake Body

Guidance on disassembling, inspecting, and repairing the hydraulic brake body.

Replace the Master Cylinder

Detailed steps for removing and installing the master cylinder.

Repair the Master Cylinder

Instructions for disassembling, inspecting, and replacing components within the master cylinder.

Motor Service

Inspecting the Motor Brushes

Procedure for inspecting motor brushes for wear and checking service limits.

Motor Inspection

Detailed inspection steps for motor components like brushes, commutator, and windings.

Replacing the Brushes or Armature Bearing

Instructions for replacing motor brushes and armature bearings as a set.

Repairing the Commutator

Guidance on machining and cleaning the motor commutator, including undercut depth checks.

Transmission

Motor Removal and Installation

Steps for removing and installing the drive motor, including brake and mounting bracket considerations.

Removing and Installing the Rear Axles (Disc Brakes)

Detailed steps for removing and installing rear axles equipped with disc brakes.

Transmission Assembly

Covers the removal and installation of the transmission drive assembly.

Disassembly and Reassembly of the Primary Reduction Gear Case

Instructions for disassembling and reassembling the primary reduction gear case.

Disassembling the 3rd Member

Detailed steps for disassembling the 3rd member of the differential.

Assembling the 3rd Member

Procedures for assembling the 3rd member, including bearing preload and gear lash adjustment.

Pinion Bearing Preload

Instructions for setting the pinion bearing preload after gear replacement.

Pinion Gear Shimming Instructions

Guidance on calculating and applying shims for correct pinion gear depth.

Suspension

Replace the Rear Springs

Procedure for replacing the rear leaf springs, including inspection of bolts and hangers.

Replace the Front Springs

Instructions for replacing the front leaf springs and inspecting associated hardware.

Replace the Spring Bushings

Guidance on replacing internal and external spring bushings for the suspension system.

Replace the Shocks

Steps for replacing suspension shock absorbers, including inspection of shaft and bushings.

Tires and Wheels

Tire Inspection

Procedure for inspecting tire tread depth, sidewalls, and valve stems for wear or damage.

Replace the Tire/Wheel

Detailed steps for removing and installing a tire/wheel assembly, including lug nut tightening.

Replace the Tire (pneumatic)

Instructions for replacing a pneumatic tire on the wheel, including safety precautions.

Battery Service

Testing

Methods for testing battery condition using load tests and specific gravity tests.

Replacing (6-volt batteries only)

Steps for replacing 6-volt batteries, including inspection of hold downs and cables.

Sevcon Control System Troubleshooting

Signet® Charger Troubleshooting

Important Notes and Instructions

Provides essential notes for troubleshooting, including safety, equipment use, and intermittent problems.

Wire Diagrams

Illustrated Parts

APPENDIX A-Special Tools

Appendix B: Standard Hardware Suggested Torque Limits

Appendix C

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