Doc No: OMM50001243
Rev: C Page 2 of 68
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and may not be reproduced, disclosed, or made public in
any manner prior to express written authorization by TechnipFMC.
Table of Contents
1.0 Important Safety Instructions ...................................................................... 6
2.0 M06 Pump Features ...................................................................................... 7
3.0 Storage Instructions ..................................................................................... 8
3.1 Short Term Storage ................................................................................... 8
3.2 Short Term Storage for Severe Environments ........................................... 8
3.3 Long Term Storage .................................................................................... 9
3.4 Returning a Stored Pump to Operation ...................................................... 9
3.5 Precautions during Freezing Weather ....................................................... 9
4.0 Installation Guidelines ................................................................................ 10
4.1 General Location ..................................................................................... 10
4.2 Mounting Pump to Foundation and Power Source .................................. 10
4.3 Suction Piping Recommendations ........................................................... 11
4.4 Discharge Piping Recommendations ....................................................... 13
4.5 Multiple Pump Systems ........................................................................... 14
5.0 How to Start a Pump ................................................................................... 14
6.0 Lubrication of Power End ........................................................................... 17
6.1 Recommended Lubricants ....................................................................... 17
6.2 Oil Changes ............................................................................................. 17
7.0 Inspection and Preventative Maintenance Chart ...................................... 18
8.0 Estimated Life of Wearing Components ................................................... 20
9.0 Component Parts List ................................................................................. 21
10.0 Service Procedures ..................................................................................... 26
10.1 Replacing Plunger Packing ...................................................................... 26
10.2 Removing the Fluid Cylinder .................................................................... 30
10.3 Replacing Valves ..................................................................................... 32
10.3.1 Replacing AR Valves ............................................................................... 34
10.3.1.1 Introduction ....................................................................................................................... 34
10.3.1.2 Knock Out Tool ................................................................................................................. 35
10.3.1.3 Eccentric Discs .................................................................................................................. 36
10.3.1.4 Threaded Type (AR Valves Only) ..................................................................................... 40
10.3.1.5 Installation of AR Valves ................................................................................................... 41
10.3.2 Replacing Disc Type Valves .................................................................... 42
10.3.2.1 Introduction ....................................................................................................................... 42
10.3.2.2 Valve Removal Tools ........................................................................................................ 43
10.3.2.3 Installation of Disc Valves ................................................................................................. 44
10.3.3 Valve Removal and Installation Tools ...................................................... 44
10.4 Servicing the Power End .......................................................................... 45
10.4.1 Replacing Plunger Rod Oil Seals and Plunger Rods ............................... 45
10.4.2 Servicing the Connecting Rod Bearings .................................................. 46
10.4.3 Servicing Bearing Housings, Crankshaft, and Crossheads...................... 49
11.0 Fastener Torque Requirements ................................................................. 57
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