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Tecnomac BK+ 5.16 A User Manual

Tecnomac BK+ 5.16 A
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Blast Chillers
Instruction manual
BK+5 BK+10 BK+15
EasyChill
ChillRapid
SurRapid

Table of Contents

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Tecnomac BK+ 5.16 A Specifications

General IconGeneral
BrandTecnomac
ModelBK+ 5.16 A
CategoryChiller
LanguageEnglish

Summary

General Documentation and Safety

General Information

This manual provides information for installation, operation, and maintenance of the machine.

Installation Procedures

Machine installation must be performed by a specialized technician following manual instructions and regulations.

Transportation and Handling

Guidelines for loading/unloading machines using lift trucks or forklifts, considering machine dimensions and weight.

Unpacking and Disposal

Instructions for removing packaging materials and checking the machine for damage.

General Safety Regulations

Key safety rules for operating the machine, emphasizing user responsibility and compliance.

Machine Installation Details

Data Plate Information

Check data plate for power supply compatibility (V, kW, Hz, phases) before installation.

Remarks and Malfunction Claims

Information required for reporting machine malfunctions or claims, whether assembled or disassembled.

Positioning Guidelines

Ensure the machine is installed level and compliant with safety and local regulations.

Ambient Temperature and Air Circulation

Maximum operating ambient temperature is 32°C; ensure sufficient air circulation for correct operation.

Electrical Connections

Proper electrical connection requires a dedicated thermal-magnetic circuit breaker and earthing.

Refrigeration Component Connections

Guidelines for connecting refrigeration components, including power lines for remote assemblies.

Condensate Drainage Connection

Fit a condensate/wash water drainage hose with a minimum diameter of 1" and provide a waste pipe.

Notes for the Installer

Pre-startup checks for installers, including leak tests, connections, and system pressure.

Safety and Control Systems

Overview of safety features like door microswitch, fuses, compressor heat relay, and pressure switches.

Disposal of Waste Equipment (WEEE)

Information on the proper disposal of the product as WEEE to prevent environmental harm.

Proper Operation Recommendations

Shutdown Procedures

Emergency shutdown can be performed by switching off power at the main panel or removing the plug.

Operating Tips

General advice for optimal operation, including pre-cooling and proper food arrangement.

Pre-cooling

Pre-cool the cell before first use or after disuse until the set operating temperature is reached.

Loading the Appliance

Load food items separately and ensure adequate space for air circulation between trays.

Programming and Operation Instructions

Machine Startup

Instructions for powering up the machine and understanding its STAND-BY or OFF conditions.

Setting the Date and Time

Procedure for setting the internal clock, including year, month, day, hour, and minutes.

Operation Modes

Overview of various operational modes including blast chilling, freezing, and drying cycles.

Positive Blast Chilling Timed Cycle

Selecting and starting a timed positive blast chilling cycle, with automatic transition to storage.

Positive Blast Chilling Temperature Cycle

Selecting a temperature-controlled positive blast chilling cycle with probe insertion.

Positive Hard Blast Chilling Timed Cycle

Selecting a timed positive hard blast chilling cycle, with automatic transition to preservation phase.

Positive Hard Blast Chilling Temperature Cycle

Selecting a temperature-controlled positive hard blast chilling cycle with specific core probe temperature.

Blast Freezing Timed Cycle

Starting a timed blast freezing cycle, with automatic transition to storage mode upon completion.

Blast Freezing Temperature Cycle

Selecting a temperature-controlled blast freezing cycle, ensuring the core probe reaches the set temperature.

Quick Positive Blast Chilling Cycle

Starting a positive blast chilling cycle for an indefinite amount of time, useful for rapid chilling.

Ice Cream Hardening / Freezing Cycle

Using the blast chiller for ice cream hardening or freezing with indefinite timed cycles.

Drying Cycle

Instructions for selecting and using the drying cycle with forced ventilation.

Rapid Display of Time and Temperature

Viewing operation values such as set time, final temperature, and probe temperature during cycles.

Sanitizing Cycle (Optional)

Activating a time-controlled sanitizing cycle after processing is completed.

Parameters and Settings

Parameter Modification Access

Accessing and modifying machine parameters by entering a specific code when the machine is off.

List of Parameters

A comprehensive list of available parameters for temperature units, set points, and cycle times.

Defrosting Management

Manual defrosting is initiated by pressing the Defrost button for 3 seconds while in standby.

USB Data Recorder (Optional)

Registering cycle data to a .txt file via USB, including date, time, temperature, and cycle type.

Technology and Process Value

Soft Blast Chilling

Soft blast chilling for delicate products, cooling from +70°C to 3°C within 90 minutes.

Hard Blast Chilling

Hard blast chilling for dense products, cooling from +70°C to +3°C within 90 minutes.

Quick Blast Freezing

Rapid freezing from +70°C to -18°C within 4 hours using chamber air at -40°C.

Alarms List and Troubleshooting

Cell Sensor Failure Alarm

Indicates cell sensor failure due to readings outside the operating range for over 30 seconds.

Evaporator Sensor Failure Alarm

Indicates evaporator sensor failure due to readings outside the operating range for over 30 seconds.

Product Probe Failure Alarm

Indicates product probe failure due to readings outside the operating range for over 30 seconds.

Door Open Alarm

An alarm triggered when the door is opened during standby or defrost.

High Pressure Alarm

Indicates high pressure in the refrigerant circuit, blocking the cycle and returning to standby.

Probe Not Inserted Alarm

Alarm indicating the temperature probe was not inserted during a controlled blast chilling cycle.

Blackout Alarm

Alarm indicating a power interruption, requiring the machine to restart or enter standby mode.

Temperature Alarm

Alarm when the chiller fails to reach the set temperature within the expected time.

High Temperature Alarm

Cell sensor detects temperature above set parameters during storage, triggering an alarm.

Clock Error Alarm

Indicates an error in the internal clock, requiring the date and time to be reset.

Interface Error Alarm

Communication error between the user interface and the control module.

Ordinary Maintenance Procedures

Elementary Safety Standards

Reiteration of safety standards for performing maintenance and cleaning operations safely.

Condenser Cleaning

Keep the air condenser clean for efficient operation, removing dust and fluff with a non-metallic brush.

Cell Cleaning

Regular cleaning of the cell interior using water and non-abrasive neutral detergents for hygiene.

External Maintenance and Cleaning

Cleaning the appliance body with a cloth dampened with a product for stainless steel, without bleach.

Defrost Water Draining

Ensure evaporator water drains correctly into the collection basin, avoiding drain pipe obstructions.

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