Teco Electro Drives TSTA Series - User Manual

Crucial warnings, alerts, and safety procedures for installation and operation.

Verifying product integrity and confirming servo drive and motor models.

Visual identification of drive units and the key board interface.

Overview of single and multiple control modes for servo drives.

Recommended ambient conditions and environmental factors for drive installation.

Guidelines for proper spacing and airflow for multiple drive installations.

Recommended environmental conditions for servo motor storage and operation.

Instructions for horizontal and vertical installation of servo motors.

Important notices regarding motor installation, cable management, and shaft handling.

Fundamental wiring diagram for the main circuit and peripheral devices.

Specific instructions and precautions for wiring servo drives to avoid noise and errors.

Detailed specifications for connection terminals and wire types for servo drives.

Wiring diagrams for motor terminals, including general and military specifications.

Exemplary wiring diagrams for single-phase and three-phase main power connections.

Overview of the three I/O terminal groups: RS232, CN1, and CN2.

Diagram and explanation of output signals from the CN1 terminal.

Explanation of digital input/output terminal layouts and their default functions.

Detailed explanation of digital input functions, modes, and I/O operations.

Explanation of digital output functions, including servo ready, alarm, and brake signals.

Terminal layout diagrams for CN2, showing fewer and non-fewer wiring types.

Wiring example for position control using line driver input.

Wiring example for position control using open collector input.

Wiring example for position control using Pi mode with internal commands.

Wiring example for speed control using analog or internal speed commands.

Wiring example for torque control using analog voltage or parameter settings.

Description of the operator keypad, display, and status LEDs on the servo drive.

Overview of parameter groups accessible via the MODE button.

Step-by-step guide for viewing and altering parameter settings using the keypad.

Procedures for clearing alarms using the keypad without external signals.

Explanation of parameters used to display drive and motor status.

Overview of available diagnostic parameters like control mode and software version.

How to check the status of output terminals and their default functions.

How to check the status of input terminals and their default functions.

Procedure to view software version and operate motor using JOG function.

Process for automatically adjusting the analog input zero offset.

Display of servo motor codes and compatibility checks with servo drives.

Procedure for no-load servo motor trial run, checking wiring and settings.

Steps for successful trial run without load, ensuring correct wiring and specifications.

Guide to setting parameters for CCWL & CWL rotation limit selection.

Detailed steps for setting up and performing JOG operations on the motor.

Trial run procedures using a host controller like PLC for speed and position control.

Steps for conducting a trial run in speed control mode, including wiring and servo on.

Ensuring correct wiring between the servo drive, host controller, and encoder output.

Procedure for trial run in position control mode, including electronic gear ratio and motor confirmation.

Essential steps before trial run with load, including gain adjustment and host controller operation.

Details on selecting control modes like Torque, Speed, and Position for servo drives.

Explanation of torque mode usage and its applications in various machines.

How to adjust the relationship between input voltage and actual torque command.

Method to rectify slow motor rotation at 0V torque command by adjusting offset.

Enabling acceleration/deceleration for smooth torque command control.

Methods for defining torque direction (CW/CCW) using input contacts or parameters.

Setting internal torque limit values for CCW and CW torque commands.

Selecting speed limits using input contacts or preset parameters during torque control.

Functions like torque output monitor and smoothing filter for torque control.

Selecting speed commands using external analog signals or internal preset limits.

Adjusting the relationship between input voltage and actual speed command.

Rectifying slow motor rotation at 0V speed command by adjusting offset.

Setting a maximum limit for analog speed commands.

Outputting servo motor encoder pulse signals to a host controller.

Using functions to eliminate speed overshoot and motor vibration.

Methods for smooth acceleration/deceleration, including linear and S-curve.

Setting motor rotation direction in speed mode using parameters or input contacts.

Adjusting speed loop gain and integral time constants for optimal response.

Suppressing mechanical system resonance using a notch filter.

Setting torque limits in speed control mode using internal or external analog commands.

Switching between PI and P control modes based on torque, speed, or error conditions.

Selecting automatic gain switching between two levels based on various conditions.

Setting a preset speed level to activate the INS output.

Configuring zero speed preset to activate ZS output when actual speed is lower.

Using Servo Lock to lock the motor when input voltage is not 0V.

Using a filter to restrain vibration or noise in speed feedback.

Selecting position control modes, including external pulse and internal commands.

Interfacing four types of external position pulse command signals.

Pulse command timing standards for open collector and line driver types.

Setting 16 preset position commands activated by input contacts POS1~POS4.

Selecting between absolute and incremental move types for internal position commands.

Triggering operation for preset positions using input contacts and PTRG signal.

Inhibiting position commands using the PHOLD input contact.

Clearing position commands and resetting motor rotation/home reference with CLR input.

Using electronic gear ratio to scale command output pulses for transmission applications.

Steps and formulas for calculating electronic gear ratios based on system requirements.

Setting numerator and denominator parameters for electronic gear ratio using input contacts.

Practical examples and calculations for setting electronic gear ratios in different transmission systems.

Smoothing position command pulse frequency for consistent acceleration/deceleration.

Defining motor rotation direction in position mode via parameter Pn314.

Adjusting position loop gains and feed-forward gains for optimal performance.

Selecting modes for clearing pulse errors using the CLR input contact.

Setting a HOME reference position using various input contacts or encoder Z phase.

Table correlating Pn365.0 and Pn365.1 selections for home routine availability.

Parameters for setting home search speeds and position offsets.

Timing charts illustrating home routine operation based on SON and SHOME inputs.

Speed/position timing charts based on Pn365.0 and Pn365.1 selections.

Overview of control loops: Current, Speed, and Position, with bandwidth relationships.

How speed loop gain affects response bandwidth and speed response time.

Role of integral element in eliminating steady-state error and improving system rigidity.

Effect of position loop gain on response speed and positioning time.

Using feed-forward gain to reduce position control errors and improve response.

Manually adjustable quick gain parameters for convenient setup.

Online auto-tuning feature to measure load inertia and adjust gain automatically.

Flowchart illustrating the step-by-step process for auto-tuning the servo drive.

Step-by-step guide for manual gain adjustment in speed control mode.

Step-by-step guide for manual gain adjustment in position control mode.

Features for gain switching, including speed loop PI/P and 2-stage gain switching.

Using feed-forward gain to reduce position control errors and improve response.

Details on programmable digital inputs (DI) and digital outputs (DO).

Referring to Hn501 for programmable digital input settings.

Information on programmable digital outputs DO-1 through DO-4 and their logic state selection.

Selecting control mode using the MDC input terminal based on parameter Cn001 settings.

Functions of input contacts SON, CCWL, and CWL, and their parameter settings.

Setting brake modes for servo off, emergency stop, and CW/CCW rotation inhibit.

Timing for brake output signals (BI) to control external electro-mechanical brakes.

Methods for stopping the servo motor using CW/CCW inhibit functions.

Selecting external regeneration resistors based on inertia load and drive specifications.

Setting the power value (Watts) for external regeneration resistors in parameter Cn012.

Determining the necessity of external resistors and calculating permitted operation cycles.

Formulas for calculating allowable operation cycles and external regeneration resistor power.

Configuring cooling fan running modes for TSTA-50 and TSTA-75 models.

Monitoring speed, torque, current, and position using analog output signals.

Adjusting zero offset for analog monitor outputs 1 and 2.

Resetting all parameters to default factory settings.

Overview of the nine parameter groups and definitions of symbols.

Table listing system parameters, their settings, ranges, and control modes.

Selecting methods for linear acceleration/deceleration of torque commands.

Adjusting the slope of voltage command versus torque command.

Adjusting the offset amount for torque command analog input voltage.

Selecting preset speed limits using input contacts in torque control mode.

Monitoring torque output value and activating INT contact when limit is exceeded.

Selecting internal speed commands using input contacts SPD1 and SPD2.

Enabling or disabling the zero speed preset parameter Sn215.

Selecting methods for smoothing speed command acceleration/deceleration.

Setting time constant for smooth acceleration/deceleration of speed commands.

Setting time constant for linear acceleration/deceleration of speed commands.

Setting time for S-curve acceleration and deceleration of speed commands.

Adjusting speed loop gain and integral time constants for optimal response.

Setting zero speed range and adjusting analog speed command ratio/offset/limit.

Selecting position pulse command types.

Selecting positive or negative logic for position pulse commands.

Handling position command during drive inhibit.

Setting the numerator for electronic gear ratios using input contacts.

Setting the numerator for electronic gear ratio 4 using input contacts.

Setting the denominator for electronic gear ratio calculations.

Setting position complete value and defining error band limits.

Adjusting position loop gains and feed-forward gains for optimal performance.

Smoothing position command pulse frequency for consistent acceleration/deceleration.

Defining motor rotation direction in position mode via parameter Pn314.

Selecting modes for clearing pulse errors using the CLR input contact.

Selecting between absolute and incremental move types for internal position commands.

Selecting the program for internal position command hold (PHOLD).

Setting rotation numbers, pulse numbers, and move speeds for internal position commands.

Setting up the home routine based on CCW/CW search directions and reference switches.

Setting the search method for home position after reference switch detection.

Configuring how the home routine is started, including automatic or manual initiation.

Defining the stopping mode after the home signal is detected.

Setting the first (fast) and second (slow) speeds for home reference search.

Setting the offset for home position based on revolutions and pulses.

Adjusting speed loop gain and integral time constants for optimal response.

Adjusting position loop gains and feed-forward gains for optimal performance.

Details on programmable digital inputs DI-1 to DI-13 and their function assignments.

Referring to Hn501 for programmable digital input settings.

Information on programmable digital outputs DO-1 through DO-4 and their logic state selection.

Selecting digital input control methods via external terminal or communication.

Explanation of parameters used to display motor speed, torque, error, and feedback values.

Overview of diagnostic parameters like control mode, software version, and motor code.

Terminal layout diagrams for CN3 (RS-485) and CN4 (RS-232/RS-485).

Format for reading a single word from the servo drive via RS-232.

Format for reading two consecutive words from the servo drive via RS-232.

Format for writing a single word to the servo drive via RS-232.

Format for writing two consecutive words to the servo drive via RS-232.

Explanation of ASCII and RTU coding methods for Modbus communication.

Details on ASCII mode framing for 7-bit and 8-bit data.

Explanation of common function codes, specifically 'Read the register contents' (03H).

Format for writing a single word to a register via ASCII and RTU modes.

Sub-function code for checking communication signals between master and slave.

Format for continuously writing N words to registers via ASCII and RTU modes.

Explanation of LRC and CRC check methods used in Modbus communication.

Detailed calculation method for CRC check code generation.

List of error codes returned by the servo drive for communication errors.

Address mapping for system parameters, allowing data writing via communication.

Address mapping for torque control parameters.

Address mapping for speed control parameters.

Address mapping for position control parameters.

Address mapping for quick setup parameters.

Address mapping for multi-function programmable input and output parameters.

Explanation of parameters used to display motor speed, torque, error, and feedback values.

Explanation of alarm codes, identification, and reset procedures.

Procedures to access the alarm history record parameter.

Table detailing alarm codes, names, descriptions, corrective actions, and reset methods.

Methods for resetting alarms via input signal, keypad, or power reset.

Electrical and mechanical specifications for TSTA series servo drives.

Command sources, waveforms, gear ratios, and smoothing for position control.

Speed control range, fluctuation, zero speed, servo lock, and torque control parameters.

Digital I/O functions, optional inputs/outputs, and environmental conditions.

Mechanical dimensions and mounting details for TSTA-15 and TSTA-20 servo drives.

Mechanical dimensions and mounting details for the TSTA-30 servo drive.

Mechanical dimensions and mounting details for TSTA-50 and TSTA-75 servo drives.

Explanation of the model number structure for TSB/TSC series servo motors.

Electrical and mechanical specifications for TSB 07/08 series motors.

Mechanical dimensions and mounting details for TSB 07/08 series motors.

Electrical and mechanical specifications for TSB 13 series motors.

Mechanical dimensions and mounting details for TSB 13 series motors.

Electrical and mechanical specifications for TSC 04/06/08 series motors.

Mechanical dimensions for TSC 04, TSC 06, and TSC 08 series motors.

Part numbers and descriptions of peripheral accessories for servo motors.

Continued list of peripheral part numbers, descriptions, and models.