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Tecumseh VLV - User Manual

Tecumseh VLV
49 pages
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This manual covers VLV40 - 675.
Other illustrated Tecumseh 2-Cycle Engine, 4-Cycle Engine
and Transmission manuals; booklets; and wall charts are
available through Tecumseh.
For complete listing write or call
T E C H N I C I A N ' S H A N D B O O K
TECUMSEH
VLV
4-CYCLE
ENGINES
(VECTOR)
Not For Resale
www.SmallEngineDiscount.com

Table of Contents

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Tecumseh VLV Specifications

General IconGeneral
BrandTecumseh
ModelVLV
CategoryEngine
LanguageEnglish

Summary

Chapter 1 GENERAL INFORMATION

ENGINE IDENTIFICATION

Explains how to identify Tecumseh engine models, specifications, and serial numbers.

ENGINE CARE

FUELS

Recommends fuel types and warns against specific additives for Tecumseh engines.

ENGINE OIL

Specifies recommended oil types, weights, and change intervals for optimal engine function.

STORAGE

Provides instructions for preparing the engine for storage to prevent fuel system issues.

TUNE-UP PROCEDURE

Spark Plug Service

Details spark plug replacement, including gap setting and torque specifications for proper installation.

4-CYCLE ENGINE THEORY

INTAKE

Describes the intake stroke where fuel-air mixture is drawn into the cylinder.

COMPRESSION

Explains the compression stroke where the fuel-air mixture is compressed in the cylinder.

POWER

Details the power stroke where combustion drives the piston down after ignition.

EXHAUST

Covers the exhaust stroke where spent gases are expelled from the cylinder.

Chapter 2 AIR CLEANERS

AIR CLEANER SERVICE

Outlines the procedure for servicing paper and polyurethane air filters, including cleaning and replacement.

POLYURETHANE-TYPE PRE-FILTERS

Details cleaning and re-oiling of polyurethane pre-filters for dual-stage air cleaners.

CARBURETION

Carburetor Identification

Explains how to identify carburetors using manufacturing numbers and date codes.

SPLIT System Carburetor

Provides a parts breakdown and identification for the split system carburetor.

MARRIED System Carburetor

Offers a parts breakdown and identification for the married system carburetor.

FLOAT BOWL SERVICE

Details the process of draining, disassembling, and inspecting the float bowl for deposits.

Rebuilding the carburetor body

Explains the steps required to disassemble, clean, and reassemble the carburetor body.

Chapter 3 GOVERNORS AND LINKAGE

CENTER FORCE GOVERNOR

Illustrates the operation and components of the center force governor mechanism.

TYPE I vs. VLV TYPE II

Compares and shows diagrams of Type I and VLV Type II governor systems.

Linkage Installation

Describes how to connect the governor linkage, springs, and throttle controls for proper operation.

Speed Controls

Explains the adjustable speed control system and important operating limits.

Chapter 4 STARTERS

REWIND STARTER

Details the disassembly and assembly procedures for the rewind starter mechanism.

STYLIZED REWIND STARTER WITH PLASTIC RETAINER

Outlines specific disassembly and assembly steps for a stylized rewind starter.

12 Volt Electric Starters

ELECTRIC STARTER REMOVAL

Provides steps for removing the electric starter assembly from the engine.

DRIVE ASSEMBLY SERVICE

Explains how to service the starter drive assembly, checking for damage or wear.

CHECK BRUSHES

Details how to inspect starter brushes for wear and tension for proper function.

ARMATURE CHECK

Guides on inspecting the starter armature for glazing, dirt, or electrical continuity issues.

Chapter 5 FLYWHEELS

FLYWHEEL REMOVAL

Outlines the procedure for safely removing the engine flywheel, including necessary tools.

FLYWHEEL REASSEMBLY (INSTALLATION)

Describes the steps for installing the flywheel, key, nut, and starter cup correctly.

BRAKE SYSTEM

Explains Tecumseh's brake system designed for safety compliance and engine shutdown.

STOPPING THE ENGINE

Details how the brake pad and ignition grounding work together to stop the engine.

WIRING DIAGRAMS (Electric Start Systems)

Presents wiring diagrams for electric start systems, highlighting connections and potential issues.

CONTROL SWITCH

Explains the function of the control switch linked to the brake lever for starter engagement.

CHECKING THE CONTROL SWITCH

Provides steps to test the control switch continuity for proper operation.

Chapter 6 ALTERNATOR

ALTERNATOR

Describes the 350 Milliamp charging system, its components, and function.

CHECKING THE SYSTEM

Details how to test the charging system output using a voltmeter.

TROUBLESHOOTING ELECTRIC START ENGINES

Lists common problems and causes for electric start engine failures.

Chapter 7 IGNITION

SOLID STATE IGNITION

Explains Tecumseh's electronic capacitor discharge ignition (CDI) system.

SOLID STATE IGNITION OPERATION

Describes how energy is produced, stored, and delivered to the spark plug.

SPARK PLUG SERVICE

Covers spark plug replacement, gap adjustment, and troubleshooting fouled plugs.

IGNITION TIMING

Explains the role of the flywheel key in engine ignition timing.

Chapter 8 PISTON, RINGS AND CONNECTING ROD

PISTON

Details piston measurements, wear checks, and installation procedures, including ring gaps.

CONNECTING RODS

Explains how to align and install connecting rods, matching marks for proper assembly.

Chapter 9 CYLINDERS AND CYLINDER HEADS

CYLINDER SERVICE

Covers inspection of the cylinder for wear, scoring, and damage, and procedures for replacement or reboring.

REBORING CYLINDER

Recommends using a machine shop for reboring and describes honing for proper ring seating.

CYLINDER HEADS

Details checking cylinder heads for warpage and proper torque sequence for head bolts.

Chapter 10 CRANKSHAFTS, CAMSHAFTS AND LUBRICATION

CRANKSHAFTS

Instructs on inspecting crankshafts for wear, damage, or bending, and proper installation lubrication.

CRANKSHAFT TIMING MARK

Explains the location and use of the crankshaft timing mark for valve train alignment.

CAMSHAFT REMOVAL

Outlines the process for removing the camshaft, aligning timing marks to relieve pressure.

LUBRICATION SYSTEM

Describes the positive displacement oil pump system and oil circulation routes.

OIL PUMP

Details the operation of the oil pump, driven by the camshaft eccentric.

BREATHER SYSTEM

Explains the breather compartment, check valve, and tube connection to the air cleaner.

Chapter 11 VALVES, LIFTERS, SPRING & VALVE SEATS

VALVES

Covers valve condition, proper sealing, and gap requirements for efficient engine operation.

VALVE REMOVAL

Details using a valve spring compressor to remove valves and cleaning procedures.

VALVE SEATS

Explains that valve seats are not replaceable and can be reground using specific cutters.

VALVE ADJUSTMENT

Specifies setting valve clearance when the engine is cold, using specific tools.

VALVE INSTALLATION

Provides instructions for reinstalling valves, springs, and caps using a compressor.

VALVE LIFTERS

Advises against interchanging lifters once a wear pattern is established.

OVERSIZE VALVE GUIDES

Explains reaming valve guides for oversized valve stems and recutting seats.

Chapter 12 OIL SEAL SERVICE AND MOUNTING FLANGE

OIL SEAL SERVICE

Details draining oil, polishing crankshaft, and removing/replacing oil seals.

TO REPLACE SEALS

Guides on lubricating new seals and using driver tools for proper installation depth.

Chapter 13 TROUBLESHOOTING

COMMON TROUBLES AND REMEDIES

Lists common engine problems and their probable causes and remedies.

4-CYCLE ENGINE TROUBLESHOOTING CHART

Lists causes and remedies for engine problems like not starting or knocking.

TROUBLESHOOTING CARBURETION

POINTS TO CHECK FOR CARBURETOR MALFUNCTION

Lists specific checks and corrections for common carburetor issues.

D. TROUBLESHOOTING 12 VOLT STARTERS

Does not function

Lists causes and fixes for when the 12V starter does not operate.

Low RPM

Lists causes and fixes for when the 12V starter operates at low speed.

Chapter 14 ENGINE SPECIFICATIONS

Displacement

Lists engine displacement in cc and cubic inches for different models.

Bore

Provides bore diameter measurements for various engine models.

Stroke

Lists the stroke length for different engine models.

Spark plug gap

Specifies the correct spark plug gap for different engine models.

TORQUE SPECIFICATIONS

Governor Rod Clamp to Lever

Specifies torque values for attaching the governor rod clamp to the lever.

Connecting Rod

Lists the specified torque for connecting rod bolts.

Cylinder Head

Provides torque specifications for tightening cylinder head bolts.

Chapter 15 TRAINING AIDS AND TOOLS

VIDEO PROGRAMS

Lists available video programs for troubleshooting and repair of Tecumseh engines.

SPECIAL BOOKLETS

Mentions instructional guides and booklets for understanding manuals and parts.

4-CYCLE ENGINE FAILURE ANALYSIS

Describes a booklet focused on assessing the causes of engine failure.

TOOLS

TOOL KIT 670195 C

Lists the contents of a tool kit for 2 and 4-cycle engines.

VALVE SPRING COMPRESSOR

Shows different valve spring compressors for various engine types.

FLYWHEEL PULLER

Illustrates the flywheel puller tool used for engine maintenance.

TORX DRIVERS

Lists various Torx driver sizes and their corresponding part numbers.

RING EXPANDER

Shows the ring expander tool used for piston ring installation.

Chapter 16 SEARS CRAFTSMAN CROSS REFERENCE CHART

SEARS CRAFTSMAN CROSS REFERENCE CHART

Provides a cross-reference between Sears Craftsman part numbers and Tecumseh model numbers.

DECIMAL;FRACTION CONVERSIONS

Conversions

Lists decimal to fraction conversions for common measurements used in the manual.

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