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Teledyne 402R-EU User Manual

Teledyne 402R-EU
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Teledyne Analytical Instruments
Total Hydrocarbon Analyzer Table of Contents
INSTRUCTION MANUAL
MODEL 402R-EU
TOTAL HYDROCARBON ANALYZER
HIGHLY TOXIC AND OR FLAMMABLE LIQUIDS OR GASES MAY BE PRESENT IN THIS MONITORING
SYSTEM.
PERSONAL PROTECTIVE EQUIPMENT MAY BE REQUIRED WHEN SERVICING THIS SYSTEM.
HAZARDOUS VOLTAGES EXIST ON CERTAIN COMPONENTS INTERNALLY WHICH MAY PERSIST FOR
A TIME EVEN AFTER THE POWER IS TURNED OFF AND DISCONNECTED.
ONLY AUTHORIZED PERSONNEL SHOULD CONDUCT MAINTENANCE AND/OR SERVICING. BEFORE
CONDUCTING ANY MAINTENANCE OR SERVICING CONSULT WITH AUTHORIZED SUPERVISOR/
MANAGER.
DANGER
P/N M66893
ECO: #99-0323
08/06/1999
IG NITE
MED
HI
LO
Tel e dyn e
Analytical Instruments
MODEL 402R

Table of Contents

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Teledyne 402R-EU Specifications

General IconGeneral
Accuracy±1% of Full Scale
Response Time<15 seconds (T90)
Range0-100%
Operating Temperature0°C to 50°C
Output4-20 mA, RS-232
Measurement Range0-100%
Enclosure RatingIP66
Sensor TypeElectrochemical

Summary

Introduction

Principle of Operation

Explains how the analyzer measures hydrocarbons using flame ionization detection and amplification.

Analyzer Description

Details the standard series and custom design considerations for the analyzer's build.

Sampling System

Input Porting

Describes the ports for introducing air, fuel, zero, span, and sample gas into the analyzer.

Sample Flow Control System

Explains how stable sample flow is achieved via a back-pressure regulation system.

Fuel and Blanket Air Systems

Describes the components and function of fuel and blanket air systems for stable flow.

Flame Ionization Detection Cell

Details the construction and components of the flame ionization detection cell.

Applications

Operational Theory

Detection Cell

Describes the components of the flame ionization cell, including anode-igniter and thermistor.

Electrometer-Amplifier

Explains the electrometer-amplifier circuit, its function, and handling precautions.

Differential Power Supply

Details the regulated differential power supply providing ±15 VDC for the electrometer-amplifier.

Anode Power Supply

Describes the high voltage anode power supply, its regulation, and output voltage.

Flame Guard Circuit

Explains the thermistor-controlled circuit that detects flameouts and signals the fuel shut-off.

Flame Ignition Circuit

Describes the components and operation of the flame ignition circuit.

Proportional Temperature Control Circuit

Details the circuit that regulates the isothermal chamber temperature using a thermistor.

Output

Explains the connection of the electrometer-amplifier output to a span potentiometer and digital panel meter.

Installation

Primary Power

Details power voltage ranges (115/230VAC), frequency, consumption, and connection.

Gas Connections

Identifies gas connection points and diagrams for system setup and operation.

Fuses

Lists specific fuses used in the instrument and their part numbers for replacement.

Operations

Equipment

Lists supporting gases and hardware required for analyzer operation.

Preliminary Power-Off Check List

Details essential checks to perform before powering on the analyzer.

Preliminary Electronic Adjustment

Outlines preliminary electronic adjustments needed after installation and checks.

Placing the System in Operation

Step-by-step guide to powering on and preparing the analyzer for operation.

Activating the Support Gases

Instructions for activating and setting up the supporting gases (Air, Zero Gas, Span Gas, Fuel).

Flame Ignition

Describes the procedure for igniting the flame and observing indicator lights.

Calibration

Step-by-step guide to zero and span calibration of the analyzer for accuracy.

Stabilization Period

Describes the warm-up and stabilization period required after calibration for stable readings.

Sampling

Outlines requirements for the process gas sample, including condition and pressure.

Routine Operation

Covers daily checks and considerations for the day-to-day operation of the analyzer.

Maintenance & Troubleshooting

Measuring Circuit Electrical Checks

Procedure to isolate and check the electronic measurement circuitry for faults.

Anode Voltage Check

Procedure for verifying the high voltage anode supply, with warnings about high voltage.

Temperature Control Electronic Check

Procedure to check the temperature control circuit for failures affecting analyzer output.

Ignition and/or Flame Guard Circuit Checks

Procedure to diagnose problems with the flame ignition or flame guard circuits.

Printed Circuit Board Descriptions

Overview of the analyzer's plug-in printed circuit boards and their interconnections.

Appendix

Specifications

Lists technical specifications including ranges, sensitivity, accuracy, and power requirements.

Application Data

Provides fields for recording application-specific data and recommendations for support gases.

Recommended Spare Parts List

Lists part numbers and descriptions for recommended spare parts for the instrument.

Drawing List

Lists available diagrams and schematics for the analyzer.

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