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Tempress Systems TS-8603 - User Manual

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Furnace Reference Manual
Tempress Systems Inc.
Furnace manual
M320_01 January 2004

Table of Contents

Questions and Answers

Summary

1. Introduction

1.1 Scope of the manual

Describes the scope, purpose, and intended audience of the manual for furnace operation.

1.2 Furnace models

Lists and details various Tempress diffusion furnace models, including their specifications and capabilities.

2. Description

2.1 Diffusion system

Explains the overall diffusion system, its function, and its main components for processing wafers.

2.2 Components of the furnace

Enumerates and briefly describes the key components that constitute the furnace system.

2.3 Furnace cabinet

Details the construction of the furnace cabinet, including material and optional features like over-temperature protection.

2.4 Scavenger

Describes the toxic gas scavenger system, its available models, and its function in exhaust management.

2.5 Cooling unit

Explains the cooling module, a water/air heat exchanger, and its role in dissipating heat from the furnace.

2.6 Fast Cooldown

Details the fast cooldown process, utilizing a blower and heat exchanger for rapid temperature reduction.

2.7 Heating elements (disposacore)

Covers the furnace's heating elements, their types, specifications, and the benefits they provide.

2.7.1 Tube heating module

Describes the tube heating module, its construction with Kanthal alloys, and its advantages for diffusion furnaces.

2.7.2 Heating elements, tube adapters, isolation collars

Discusses heating elements, adapters, and collars, including material properties and critical safety precautions.

2.8 Support and sealing

Explains the mechanisms for supporting tubes, centering them with adapters, and sealing the system.

2.9 Furnace temperature control

Details the digital temperature controller, its PID functions, and the thermocouple systems used for precise temperature management.

3. Installation

3.1 Introduction

Introduces the chapter covering unpacking, installation, and inspection procedures for the furnace.

3.2 Unpacking

Provides essential steps and cautions for safely unpacking the furnace system upon arrival.

3.3 Installation

Outlines the procedures for physically installing the furnace assembly, loadstation, and gas cabinet.

3.4 The furnace

Covers critical aspects of furnace placement, leveling, and alignment with associated equipment.

3.5 The scavenger

Addresses the installation of the scavenger exhaust duct, emphasizing regulatory compliance for gas handling.

3.6 Inspection

Specifies pre-operation checks to ensure all components are secure, connections are correct, and safety measures are in place.

4. Start-up

4.1 Introduction

Introduces the start-up sequence, noting it begins after correct installation and leveling of the furnace.

4.2 Start-up

Lists necessary materials and details the step-by-step procedure for starting up the furnace system.

4.3 Fast Cooldown

Explains how to adjust manifold pressure for smooth valve operation during the fast cooldown process.

4.4 Burn-in and Oxidation of an Heating element

Guides the essential oxidation treatment for heating elements to ensure longevity and performance.

4.5 Installation of the Quartz Tube

Provides a detailed, step-by-step guide for correctly installing the quartz tube into the furnace.

4.6 Test and Calibration Procedure

Refers to the DTC-Technical Manual for specific procedures related to testing and calibrating the system.

4.7 Pre-Cleaning of the Process Tube

Offers procedures for thoroughly cleaning quartz and SiC process tubes before installation.

4.8 Automatic profiling procedure

Explains the Amtech/Tempress standard procedure for automatic profiling to optimize temperature control.

4.8.1 Introduction to profiling

Introduces profiling by defining desired temperatures, profile tables, and the relationship between TCs and power output.

4.8.2 Profiling recipe setup

Details the critical steps involved in setting up and selecting specific profiling recipes for the furnace.

4.8.3 Paddle TC installation

Guides the correct installation and functional check of paddle thermocouples for accurate profiling.

4.8.3.1 Profile recipe selection

Explains how to edit and select profile temperatures within the Profile Temperature Table for custom recipes.

4.8.4 Automatic profiling RUN

Outlines the sequence for executing an automatic profiling run, from recipe selection to wafer unloading.

4.8.5 Summary automatic profiling

Summarizes the automatic profiling process, including data analysis and frequency adjustments for optimal results.

5. Maintenance

5.1 Introduction

Introduces the maintenance chapter, emphasizing that maintenance is minimal and only required for part failures.

5.2 Heating Element Coil

Provides a comprehensive, step-by-step procedure for safely replacing a faulty heating element coil.

5.3 Heating elements

Details the process for removing and installing heating elements, including crucial adjustments and startup steps.

5.4 The SCR-Module

Outlines the procedure for safely replacing the SCR-Module, including power disconnection and component handling.

5.5 Heat Exchanger

Explains the procedure for replacing a leaking or clogged heat exchanger and checking fan operation.

5.6 Tube change

Gives essential instructions and safety precautions for handling quartz tubes during routine changes.

5.7 Tube change diffusion system tubes

Details the procedure for exchanging diffusion system tubes based on deposition buildup criteria.

5.8 Tube change LPCVD and vacuum system tubes

Outlines the specific steps for changing LPCVD and vacuum system tubes, including cleaning and leak testing.

5.9 Preventive Maintenance

Lists specific daily, monthly, and yearly tasks for preventive maintenance to ensure system reliability.

6. Calibration;Adjustments

6.1 Calibration;Adjustments

Covers the calibration of thermocouples and adjustments to PID settings for optimal temperature stability.

7. Trouble Shooting

7.1 Trouble Shooting

Provides a guide to common furnace problems, their potential causes, and recommended solutions for efficient troubleshooting.

Tempress Systems TS-8603 Specifications

General IconGeneral
ConfigurationVertical
Wafer SizeUp to 200mm
Process TypesOxidation, Annealing, Diffusion
Process GasesO2, N2, Ar
Cooling MethodForced air

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