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Terex S-60 J User Manual

Terex S-60 J
131 pages
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Service and Repair Manual
Serial Number Range
from S60JH-101
This manual includes:
Repair procedures
Fault Codes
Electrical and
Hydraulic Schematics
For detailed maintenance
procedures, refer to the
appropriate Maintenance
Manual for your machine.
Part No. 1285305GT
Rev A
December 2019

Table of Contents

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Terex S-60 J Specifications

General IconGeneral
BrandTerex
ModelS-60 J
CategoryBoom Lifts
LanguageEnglish

Summary

Introduction and Safety

Important Information and Compliance

Manuals, safety rules, classification, and design life of the machine.

Revision History and Serial Number Legend

Details document revisions and explains serial number components.

General Safety Rules

Key safety warnings and conditions for maintenance.

Personal and Workplace Safety

Guidelines for safe operation in personal and workplace environments.

Specifications

Machine and Performance Specifications

Details on tires, wheels, capacities, speeds, and gradeability.

Hydraulic Oil and Fluid Properties

Hydraulic oil types, properties, and temperature ranges.

Engine Specifications

Technical details for Deutz and Kubota engine models.

Component Torque and Weight Specifications

Torque values for assembly and weights of major machine components.

Repair Procedures

General Repair Guidelines

Procedures to observe, before repairs, and machine configuration.

Section Overview and Symbols

Explains the repair section content and common symbols used.

Control System

ALC-600 Module and Service Mode

Description of the control module and how to enter service mode.

Calibration and Machine Functions

Steps for full machine calibration and adjusting functions.

Joystick, Ramp Rate, and Threshold Settings

Adjusting joystick sensitivity, ramp rates, and threshold settings.

Software Update and Display Menus

Procedures for software updates and overview of display menus.

Component Replacement Procedures

Steps for replacing the display controller and ground box overlay.

Platform and Boom Components

Platform Leveling Systems

Details on slave cylinder, rotator, and overload system.

Cable Track

Details on cable track removal and repair procedures.

Primary Boom and Lift Cylinder

Procedures for removing primary boom and lift cylinder.

Boom Extension and Master Cylinders

Procedures for removing extension and master cylinders.

Boom Angle Sensor

Calibration and replacement of the primary boom angle sensor.

Engines, Hydraulics, and Manifolds

Engine Specifications and Maintenance

RPM adjustment, flex plate, pump installation, and fault codes.

Hydraulic Pump Systems

Function, drive, and generator pumps, including removal.

Pump Coupler Installation and Priming

Steps for installing pump couplers and priming hydraulic pumps.

Manifold Components and Adjustments

Lists manifold components, torque specs, and valve adjustments.

Fault Codes and Schematics

Pre-Troubleshooting Guidelines

General guidelines and safety warnings before troubleshooting.

Control System Fault Codes

Identifies and explains control system fault codes.

Engine Fault Codes

Lists and explains engine-specific fault codes.

Schematics Overview and Symbols

Guidelines, warnings, and legends for electrical and hydraulic schematics.

Electrical Schematics

Diagrams for generator, shutdown, controller, and engine schematics.

Hydraulic Schematic

Diagram illustrating the machine's hydraulic system.

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