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Fabricator 211i
Thermal Arc Fabricator 211i Service Manual
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Art # A-11350
211i
Service Manual
Revision:
AB
Issue Date:
March 1, 2013
Manual No.:
0-5158
Operating Features:
F
ABRICA
TOR
®
3 IN 1 MUL
TI-PROCESS
WELDING SYSTEM
3163339
2
Table of Contents
Default Chapter
1
Service Manual
1
Table of Contents
4
Safety Instructions and Warnings
7
Arc Welding Hazards
7
General Safety Information for Victor CS Regulator
11
Principal Safety Standards
13
Symbol Chart
14
Precautions de Securite en Soudage a L'arc
15
Dangers Relatifs Au Soudage À L'arc
15
Informations Générales de Sécurité
19
Principales Normes de Securite
21
Graphique de Symbole
22
Declaration of Conformity
23
EMF Information
24
Introduction
25
How to Use this Manual
25
Equipment Identification
25
Receipt of Equipment
25
Description
25
Transportation Methods
26
User Responsibility
26
Fabricator 211I Portable System Package (Part No. W1004201)
26
Safety and INSTALLATION
27
Duty Cycle
27
Specifications
28
Environment
30
Location
30
Ventilation
30
Electricity Supply
31
Electromagnetic Compatibility
34
Victor Regulator
35
Leak Testing the System
38
When You Finish Using the Regulator
38
Storage of the Regulator
38
Volt-Ampere Curves
39
Section
41
Fabricator 211I Power Source Controls, Indicators and Features
41
Attaching the TWECO Fusion 220A MIG Gun
48
Installing 33/44 Lb Spool (12" Diameter)
49
Installing 12.5 Lb Spool ( 8" Diameter)
50
Installing 1 Lb Spool (4" Diameter)
51
Inserting Wire into the Wire Feed Mechanism
52
Feed Roll Pressure Adjustment
53
Changing the Feed Roll
53
Wire Reel Brake
54
Setup for MIG (GMAW) Welding with Gas Shielded MIG Wire
54
Setup for MIG (FCAW) Welding with Flux Core (Gasless) Wire
55
Setup for SPOOL GUN MIG (GMAW) Welding with Gas Shielded MIG Wire
57
Setup for LIFT TIG (GTAW) Welding
58
Setup for STICK (SMAW) Welding
60
Operation
41
Troubleshooting
61
Basic Troubleshooting-Power Source Faults
61
Routine Service and Calibration Requirements
62
Check Unit before Applying Power
64
Test Equipment and Tools Needed for Troubleshooting and Servicing
65
Visually Inspect
65
Preliminary DC Bus Measurement of the Power PCB
66
Preliminary Check of the Control PCB
67
Check Main Input Rectifier
68
DC Bus Voltage Measurement
69
PCB Connectors
70
DIP Switch Settings, Control PCB
77
Calibration
78
Circuit Diagram
80
Main Circuit Description
81
Section 6
83
Disassembly Procedure
83
Safety Precautions for Disassembly
83
Control PCB Removal
84
Front Panel Assembly Removal
85
Display PCB Removal
86
Back Panel Removal
87
Power Switch S1 and Power Cord Removal
88
Base Panel Removal
89
Section 7
91
Assembly Procedures
91
Installing Base Panel
91
Installing Back Panel
92
Installing Front Panel
93
Installing Control PCB and Clear Cover Sheet
94
Installing Cover Panel and Door Panel
96
Section 8
97
Key Spare Parts
97
Tweco Weldskill 220A MIG Gun (Used until January, 2013)
97
Tweco Fusion 220A MIG Gun
98
Power Source Spare Parts
99
Section 9
101
Optional Accessories
101
Statement of Warranty
102
Warranty Schedule
103
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Thermal Arc Fabricator 211i Specifications
General
Brand
Thermal Arc
Model
Fabricator 211i
Category
Welding System
Language
English
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