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IMP 180
Thermo Scientific IMP 180 User Manual
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Table of Contents
Safety Notes
9
Basic Operating Precautions
9
Operational Safety Rules
10
Warranty
10
Explanation of Safety Information and Symbols
11
Safety Notes and Symbols Used Throughout These Operating Instructions
11
Additional Symbols for Safety Information
12
Symbols on the refrigerated incubator
13
Intended Purpose
14
Intended Purpose of the refrigerated incubator
14
Incorrect Use
14
Standards and Directives
14
Delivery of the refrigerated incubator
15
Packaging
15
Acceptance Inspection
15
Scope of Supply
16
refrigerated incubators
16
Installation
17
Ambient Conditions
17
Location Requirements
17
Intermediate Storage
18
Room Ventilation
18
Space Requirement
19
Table-top refrigerated incubators
19
Figure 3-1 Table-top refrigerated incubators, dimensions and required clearances
19
Table 3-1 refrigerated incubator Dimensions
19
Table 3-2 Required Clearances
19
Floor Stand refrigerated incubators
20
400 liter units
20
Figure 3-2 Floor stand refrigerated incubators, dimensions and required clearances
20
Table 3-3 refrigerated incubator Dimensions
20
Table 3-4 Required Clearances
20
Transport
21
Table-top refrigerated incubators
21
Figure 3-3 Lift Points
21
Floor stand refrigerated incubators
22
Stacking Table-Top Units
23
Installing the Anti-tilt Anchor
24
Table-top refrigerated incubators
24
1. Do not use this position if the door is hinged on this side. Right-hand hinges represent the standard configuration.
24
2. Preferred position.
24
3. Alternative position. Do not use if the door is hinged on this side.
24
Floor stand refrigerated incubators
25
Product Description
27
Heratherm IMP Series refrigerated incubator Overview
27
Door frame heater
27
Over-temperature protection (TWB)
27
Figure 4-1 Heratherm IMP 180 Front View
28
[1] Outer door
28
[2] Door latch cutout
28
[3] Door latch and handle
28
[4] Door hinge, lower
28
[5] Leveling foot
28
[6] Nameplate
28
[7] Temperature sensor
28
[8] Support rail for perforated shelf
28
[9] Shelf support
28
[10] Fan opening, air baffle
28
[11] Door hook catch
28
[12] Air baffle
28
[13] Door seal
28
[14] Stacking pad
28
[15] Spring
28
[16] Door frame heater
28
[17] Access port
28
[18] Glass door
28
Figure 4-2 Heratherm IMP 180 Rear View
29
[1] Door latch and handle
29
[2] Control panel
29
[3] Stacking pad
29
[4] Access port
29
[5] Peltier system with outside fan
29
[6] Electronics compartment
29
[7] Leveling foot
29
[8] Sample sensor connection
29
[9] Condense water drain with dish
29
[10] Electro compartment
29
Figure 4-3 Heratherm IMP 400 Front View
30
[1] Outer door
30
[2] Door latch
30
[3] Unit caster
30
[4] Air baffle
30
[5] Perforated shelf
30
[6] Door hook catch
30
[7] Glass door latch
30
[8] Temperature sensor
30
[9] Access port
30
[10] Glass door
30
[11] Fan opening, air baffle
30
[12] Door frame heater
30
Figure 4-4 Heratherm IMP 400 Rear View
31
[1] Outer door
31
[2] Unit caster
31
[3] 2 x condensate water drain with dish
31
[4] Access port
31
[5] Anti-tilt anchor
31
[6] Electronics compartment
31
[7] Hinge
31
[8] Door handle
31
[9] Display
31
[10] Nameplate on sidewall
31
[11] 2 x Peltier system with outside fan
31
Peltier System
32
Figure 4-5 IMP Peltier refrigerated incubator in cooling mode
32
Figure 4-6 IMP Peltier refrigerated incubator in heating mode
32
Safety Devices
33
Work Space Atmosphere
33
Sensing and Control System
33
Figure 4-7 PT100 Sensor IMP 180
33
Figure 4-8 PT100 Sensor IMP 400
34
Data Communications & Alarm Interface
35
RS-232 Interface
35
[1] Sample Sensor connection
35
[2] RS 232 interface
35
[3] Alarm contact
35
[4] Power socket
35
[5] 2 fuses T 2A H 250 V, for socket
35
Figure 4-9 Signal Interfaces and Power Socket
35
Alarm Contact
35
AC Power Socket
35
Fuses
35
15 A device fuses
35
Replacement 2 A fuses socket
36
Figure 4-10 T 2A H 250V fuse
36
Work Space Components
37
Inner Chamber
37
Access Port
37
Figure 4-11 Access Port
37
Shelf System
38
Figure 4-12 Shelf System
38
[1] Retaining Springs (only for table-top refrigerated incubators)
38
[2] Air Baffles
38
[3] Support Rails
38
[4] Shelf Support
38
[5] Shelves
38
Additional Tube Access Ports (Option)
39
Tabelle 4-1 Tube Access Ports for Heratherm refrigerated incubators (Option)
39
Figure 4-13 Additional Tube Access Ports
39
[1] Top panel mounted tube access port
39
[2] Side panel mounted tube access port
39
[3] Sealing cap for side panel mounted tube access port
39
Installation procedures
41
Table-top refrigerated incubators
41
Installing the Shelf System
41
Initial Installation
41
Figure 5-1 Sliding the Retaining Spring into the Support Rail
41
Installing the Perforated Shelves
42
[1] Air Baffles
42
[2] Retaining Springs (only for table-top refrigerated incubators)
42
[3] Support Rails
42
[4] Shelf Support
42
[5] Shelves
42
Figure 5-2 Installing the Shelving
42
Preparing the usable space
42
Installation or Removal of the Support Rails
43
Figure 5-3 Support Rail Installation
43
1. Place the support rail [4] on the lower embossing [6] and tilt it upwards against the work space side wall so that the rail is positioned over the two embossings at [5] and [2].
43
2. Clamp the retaining spring [3] behind the upper embossing [1].
43
3. To remove the support rails, pull the retaining spring tab down out of the embossing and remove the support rail assembly.
43
Installing and Uninstalling the Air Baffle
44
Figure 5-4 Removing the Air Baffle
44
2. Grab the two retaining springs [2] at their tabs and the cut-out of the access port and pull them downwards out of the embossings, then take off the air baffle from the back wall.
44
3. For the air baffle to install correctly, the retaining springs must be facing upwards. Place the air baffle on the lower embossings and tilt it upwards against the back wall of the work space.
44
4. Clamp the two retaining springs [2] into the upper embossings.
44
5. Secure the air baffle against the interior container back wall by fastening the two screws at [1].
44
Levelling the refrigerated incubator
44
2. Manually adjust the levelling feet until the shelf is horizontally aligned in all directions. Perform the adjustment of the levelling feet from left to right and from rear to front.
44
Commissioning of floor stand refrigerated incubators
45
Installing/Removing air baffles (IMP 400 Series)
45
Figure 5-5 Removing the bottom plate
45
Figure 5-6 Removing the left and right support profiles
45
Commissioning, general
46
Installing the Shelf Support Brackets
46
Figure 5-7 Shelf Support Bracket Installation
46
Installing the Perforated Shelves
46
[1] Rear Pull-out Stop
46
[2] Tilt Protection Device
46
[3] Front Pull-out Stop
46
[4] Shelf
46
Figure 5-8 Perforated Shelf
46
2. Slightly raise the perforated shelf so that the pull-out stops [1] and [3] can slide over the shelf support brackets.
47
3. Make sure that the shelves and both of their tilt protection devices are free to move over the shelf support brackets.
47
Mains connection
47
Connecting to the Power Supply Source
47
1. Before connecting the refrigerated incubator to the power source, check to see if the power supply voltage corresponds with the specifications on the nameplate on the front of the refrigerated incubator. If the voltage (V) and current (A) ratings ...
47
2. Connect the IEC connector to the socket at the rear of the refrigerated incubator.
47
3. Route the power cord along a path that does not cross possible hot surfaces (e.g. exhaust air piping, peltier elements at the equipment rear side) tables, passageways and aisles. With stacked devices, keep the power cord away from hot spots on the...
47
4. Connect the protection-earthed plug of the power cord to a correctly protection-earthed and earth leakage circuit breaker fused power socket.
47
5. Make sure the power cord is not subjected to tensile or compressive force.
47
Figure 5-9 AC Power Supply Socket
48
Connecting the RS-232 Interface
48
Interconnecting the refrigerated incubator with a Computer
49
1. Turn the computer off.
49
2. Route the serial interface cable along a path that does not cross hot exhaust air piping, Peltier elements, stacked devices, tables, aisles or passageways. With stacked devices, keep the serial interface cable away from hot spots on the other refr...
49
3. Connect one connector of the serial interface cable (cable length, 5 to max. 10 m, not supplied as a standard item) to the socket labeled RS 223 in the computer and alarm interface section at the rear of the refrigerated incubator (see “Signal I...
49
4. Connect the second connector to an unused COM 1 /COM 2 or other serial port on the computer.
49
5. Boot the computer.
49
6. Launch your standard terminal program and set up the connection with the following parameters:
49
7. Once your terminal indicates that serial communication has been established successfully, enter any of the commands listed in table 5-1 below, depending on what type of information you want to query.
49
8. Use the following generic command syntax: ?:aaaa:bb::cc<CR> , where:
49
Table 5-1 Terminal Commands for Querying Data
50
Wiring the Alarm Contact
51
Functional Description
51
Alarm Relay Specifications
51
Connection Example
52
1. Wire the individual conductors [1] through [4] of the interface cable as shown in the wiring diagram.
52
2. Route the alarm cable along a path that does not cross possible hot surfaces (e.g. exhaust air piping, peltier elements at the equipment rear side) tables, passageways and aisles. . With stacked devices, keep the alarm cable away from hot spots on...
52
3. Plug the alarm system interface cable connector into the interface port [5] in the rear panel of the refrigerated incubator.
52
Figure 5-10 Alarm Contact Connection Example
52
Operation
53
Preparing the refrigerated incubator
53
Device Check
53
Starting Operation
53
1. Turn the refrigerated incubator on using the control panel.
53
2. Adjust the temperature set value on the control panel.
53
3. The temperature controller starts adjusting the work space to the user-specified temperature set value now.
53
4. Load the work space with samples.
53
Handling and Control
55
Figure 7-1 Control Panel for Heratherm IMP Series refrigerated incubators.
55
Table 7-1 Control Buttons
56
Table 7-2 Display Features
57
Table 7-3 Menu Bar Icons
57
Powering Up
58
Switching the refrigerated incubator Off / Powering Down
59
Temperature Set Value
59
Table 7-4 Adjusting the Temperature Set Value
59
Timer
60
Table 7-5 Presetting the Countdown Timer Mode of Operation
60
Table 7-6 Setting a Countdown-type off Timer
61
Table 7-7 Setting a Countdown-type On Timer
61
Setting a Fixed-time On or Off Timer
62
Table 7-8 Presetting the “Fixed-time” Timer Mode of Operation
62
Table 7-9 Setting a Fixed-time Off Timer
62
Table 7-10 Setting a Fixed-time On Timer
62
Setting a Weekly Timer
63
Table 7-11 Presetting the Weekly Timer Mode of Operation
63
Table 7-12 Setting a Weekly Timer
63
Stopping a Timer
65
Table 7-13 Stopping an Off Timer Before It Expires
65
Table 7-14 Stopping an On Timer Before it Expires
65
Table 7-15 Stopping a Weekly Timer Before It Expires
66
Power Outlet (optional)
67
Table 7-16 Turning the AC Outlet On
67
Table 7-17 Turning the AC outlet off
67
Fan
68
Settings
68
Error Log
68
Table 7-18 Reading the Error Log
69
Calibration
69
Table 7-19 Entering the Calibration Reference Temperature Manually
70
Date and Time
70
Table 7-20 Setting the Date Format
71
Table 7-21 Setting the Time Format
71
Table 7-22 Setting Date and Time
72
Temperature Display Unit
74
Table 7-23 Toggling the Temperature Display Unit
74
TWB Setting/Activating
75
Tabelle 7-24 Setting the over temperature cut-out
75
Program Preferences
76
Program Cycle Prompt
76
Table 7-25 Activating / Deactivating the Program Cycle Prompt
76
Mode after End (of Program)
77
Table 7-26 Changing the Mode after End
77
Configuration
79
Table 7-27 Entering the Four-digit Code
79
Programming
80
End of Program
80
Instructions
80
Table 7-28 Launching a Program
80
Table 7-29 Display Elements Active during Program Execution
81
Table 7-30 Abborting a Program
82
Table 7-31 Creating a New Program
82
Table 7-32 Deleting an Existing Program
84
Table 7-33 Copying an Existing Program
85
Table 7-34 Editing an Existing Program
86
Shut-down
89
Shutting the refrigerated incubator down
89
1. Remove the containers with the cultures, all accessories, and other objects from the work space.
89
2. Clean and disinfect the work space, as explained in the section “Cleaning and Disinfection” on page 9-1 or - if the above warning note applies.
89
3. Unplug the power cord and secure it against accidental reconnection.
89
4. Until the refrigerated incubator is shut down, the work space must be continuously ventilated. Leave the glass door and the outer door open and secure them against accidental closure.
89
Cleaning and Disinfection
91
Cleaning
91
Cleaning Exterior Surfaces
91
Wipe / Spray Disinfection
91
Preparing the Manual Wipe/Spray Disinfection
93
Predisinfection
93
1. Remove all samples from the work space and store them in a safe place.
93
2. Spray disinfectant onto the surfaces of the work space and of the accessories or wipe the surfaces clean using disinfectant.
93
3. Allow time for the disinfectant to act as specified by the manufacturer.
93
Cleaning
94
1. Remove all internals from the specimen chamber.
94
2. Make the Peltier-System inthe chamber accessible for cleaning
94
3. remove condense water dish on the rear wall outside and gently clean with disinfectant and lukewarm water
94
4. Attach cleaning hose to the condensate drain piping and lead the hose end in a bucket
94
5. Spray heat exchanger fins and cover plate of the Peltier system with disinfectant and wait about 3 minutes
94
6. Rinse heat exchanger fins and cover plate of the Peltier system with lukewarm water
94
7. Wipe off the specimen chamber surfaces, air baffle and the internals that have been removed from the chamber using lukewarm water mixed with standard rinsing agents. Completely remove any tenacious impurities using rinsing agent and warm water.
94
8. Re-rinse the cleansed surfaces 3 to 5 times with autoclaved water to completely remove any cleaning agent residues.
94
9. After this, wipe the cleansed surfaces, air baffle and internals dry with a soft, sterile cloth.
94
Final Disinfection
94
1. Spray the specimen chamber surfaces and the internals removed from this chamber again with disinfectant, or wipe them down.
94
2. Let the disinfectant work on the surfaces/internals as detailed in the manufacturer’s instructions.
94
3. Re-install the useable work space fan, the air baffle and all other internals in the specimen chamber.
94
4. Remove Pipe cleaning hose to the condensate drain piping and position drain pan back on the rear panel accordingly.
94
Maintenance
95
Inspections and Checks
95
Regular Checks
95
Semi-annual Inspection
95
Service Intervals
96
3-monthly service
96
Annual Service
96
Preparing Temperature Calibration
97
Comparison Measurement Procedure
97
1. Turn the refrigerated incubator on using the power switch.
97
2. Set the temperature set value and allow the refrigerated incubator to stabilize. This may take several hours.
97
3. Place the measuring device in the center area of the work space. Alternatively, a temperature sensor may be positioned in this location. Route the connecting cable between the glass panel and the interior tank.
97
4. Close the doors.
97
5. Wait until the temperature value displayed on the measuring instrument has stabilized.
97
6. Use the temperature reading from the measuring device to calibrate temperature control manually, as explained “Entering the Calibration Reference Temperature Manually” on page 7-23.
97
Temperature Calibration Procedure
98
Replacing the Door Seal
99
Figure 10-1 Door Seal Replacement
99
1. Pull the seal out of the guide slot.
99
2. Starting on the hinge side of the door, position the end of the new seal at the location indicated by the arrow in figure 10-1 above.
99
3. Gently press the seal into the slot, working around the circumference of the door. In corner areas in particular ensure that the seal lip is installed without any wrinkles and that the seal is not stretched or compressed.
99
4. Make sure that the seal is positioned correctly in the slot and flush with the door frame. Correct, if necessary.
99
Replacing the Power Cord
100
Returns for Repair
100
Disposal
101
Overview of Materials Used
101
Error Codes
103
Table 12-1 Heratherm refrigerated incubator Error Codes
103
Technical Data
107
Table 13-1
107
Spare Parts and Accessories
111
Device Log
113
Contact
115
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Thermo Scientific IMP 180 Specifications
General
Brand
Thermo Scientific
Model
IMP 180
Category
Accessories
Language
English
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