Thermon GENESIS User Manual

3
Genesis Controller Installation, Operation & Maintenance Guide
Table of Contents
Section 1: Genesis Controller Introduction And Overview ..............................................................................................4
Section 2: Panel Inspection, Field Connections And Internal Wiring .................................................................... 4
2.1: Recommended Visual Inspection Procedures ........................................................................................................4
2.2: Wiring and Connections Survey ........................................................................................................................................ 4
2.3: Control System Operation Check ..................................................................................................................................... 4
2.4: Heat Trace and Insulation Installation ...........................................................................................................................5
2.5: Power Distribution Wiring and Breakers .....................................................................................................................5
2.6: Panel Wiring .......................................................................................................................................................................................5
Section 3: The Genesis Controller System—Overview ........................................................................................................ 6
3.1: Genesis Controller Modules Overview ............................................................................................................................ 6
3.1.1: The HMI Module ...................................................................................................................................................................... 6
3.1.2: The DCM ....................................................................................................................................................................................... 6
3.1.3: The DTM ........................................................................................................................................................................................ 6
3.1.4: The IOM ..........................................................................................................................................................................................7
3.1.5: Genesis Controller Modules Address Settings ................................................................................................ 8
3.2: The Genesis Controller HMI Screens ............................................................................................................................... 9
Section 4: Genesis Controller Control Options and Examples ...................................................................................17
4.1: Line Sensing Control ................................................................................................................................................................... 17
4.2: Ambient Sensing Options ..................................................................................................................................................... 17
4.2.1: Control Method: Proportional ....................................................................................................................................18
4.2.2: Control Method: On-Off .................................................................................................................................................18
4.3: Control Method: On-Off with Soft Start ......................................................................................................................19
Section 5: Genesis Controller Testing and Start-Up ............................................................................................................19
Section 6: Operation & Maintenance of the Genesis Controller Control & Monitoring System .......19
6.1: Maintenance ...................................................................................................................................................................................... 19
6.2: Maintenance Schedule Recommendation ........................................................................................................... 20
Appendix A: Quick Start Guide For The Genesis Controller Control And Monitoring System .......... 21
Appendix B: Genesis Controller Specification Guide With Component Limits & Specifications ......23
Appendix C: Troubleshooting Tips For Reliable Electrical Heat Trace Performance ................................31
Appendix D: Genesis Controller DCS Communication Guide ...................................................................................37

Thermon GENESIS Specifications

General

Brand	Thermon
Model	GENESIS
Category	Controller
Language	English