COMMON COMPONENTS
Note: This illustration is for reference only. The appearance of your unit may differ from unit shown.
4
90
3
45
6362
59
94
81
81
72
24
2
21
70
75
74
76
13
75
2120
19
15
83
84
88
98
78
91
87
97
96
82
86
9595
BLACK
YELLOW
A
@ PENDANT
B A
P
P
B
A
YELLOW
BLACK
P
B
73
79
22
5857
STOP RUN
41
59
88
98
89
92
15"
92
15"
TORC-UP MODEL #:
AP1000
NOTES:
TEST PUMP FOR FLOW @ 0, 5,000, 10,000 PSI.
RECORD FLOW, RPM, AND AIR PRESSURE.
SET CROSSOVER @ 1,200-1,300 PSI.
SET INTERNAL RELIEF @ 10,200-10,500 PSI.
SET RETRACT RELIEF @ 1,700-1,800 PSI.
SHIP PACKAGED OIL WITH PUMP.
11
BEFORE OPERATING PUMP:
1. Check instruction manual for required air supply.
2. Use dry lubricated air. 100 PSIG maximum. Antifreeze lubricant should be used in oiler and muffler
to prevent freeze-up.
3. Use only equipment rated for 10,000 PSI / 700 BAR.
4. Make sure all connections are tight, secure and kink-free.
5. Check the reservoir oil level. Fill to one inch of the top, if necessary.
6. Never operate the pump without tool movement for more than 1 minute without shifting the control
valve to neutral. Leaving the tool in the advance or retract position without tool movement may
overheat the oil. Do not exceed oil operating temperatures of 140° F or 60° C.
AFTER COMPLETING THE JOB:
1. Before disconnecting your equipment, first be sure the tool is unloaded, then unplug the power cord
and shift the hydraulic controls several times to release system pressure.
2. Store the pump in a clean, dry place.
PERIODIC MAINTENANCE:
1. Change the hydraulic oil and clean the oil screen, breather and magnet (located in the reservoir) twice a
year. Refer to the operating instructions for details. When used in extremely dusty areas or oil has been
overheated, change the oil more frequently.
68394
AIR PUMP INSTRUCTIONS FOR SAFE OPERATION
REVIEW ALL OPERATING
INSTRUCTIONS
SKIN PUNCTURE/
HYDRAULIC LINE
10,000 PSI/
700 BAR
52
6
APPLY LOCTITE 243
12 27
71
16
14
7
5
INSTALL SHIPPING PLUG
87145 AND SHIP BREATHER
VENT 46348 IN A BAG FOR
CUSTOMER TO INSTALL
17
P
A
B
A
B
P
SHUTTLE
VALVE
SHUTTLE VALVE
OTOR
FILTER/LUBRICATOR
P
B
ASSEMBLY NOTES:
TORQUE TO 225-275 IN*LBS
TORQUE TO 45-55 IN*LBS
TORQUE TO 18-22 IN*LBS
TORQUE TO 68-82 IN*LBS
APPLY TEFLON TAPE & TORQUE TO 32-39 FT*LBS
APPLY TEFLON TAPE & TORQUE TO 80-100 IN*LBS
APPLY TEFLON TAPE & TORQUE TO 20-25 FT*LBS
ADD 5-10 DROPS OF PNEMATIC OIL IN FITTING #81
BEFORE INSTALLING INTO MOTOR
APPLY LOCTITE 243 & TORQUE TO 60-72 IN*LBS
AIR CONTROL VALVE #82
PART #DS2284900
PENDANT AND HOSE #'S 41 & 89
PART #'S 68799 & 41965
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