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TorcUP EP1000 User Manual

TorcUP EP1000
38 pages
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OPERATION AND MAINTENANCE
MANUAL
Torque Wrench Power Pump
MODELS EP500, EP500-230V, EP1000, EP1000-Q, EP1000-230V, EP1000-Q-230V
EP500 AND EP1000
1025 Conroy Place, Easton PA 18040 * U.S.A.
Phone: +1 610-250-5800 * Fax:+1 610-250-2700
Toll Free: 1-888-TORCUP-1
Email: sales@torcup.com * Website: www.torcup.com

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TorcUP EP1000 Specifications

General IconGeneral
BrandTorcUP
ModelEP1000
CategoryWater Pump
LanguageEnglish

Summary

Safe and Correct Use

Operation of the Equipment in Accordance with Specified Use

Guidelines for operating the equipment safely and as intended by the manufacturer.

Safety Information When Using The Tool

Essential safety precautions and personal protective equipment recommendations for tool operation.

Warranty Statement

Details regarding the warranty coverage and limitations for TorcUP products.

Receiving Instructions

Procedures for inspecting components upon delivery to ensure no shipping damage.

Safety Precautions

General safety advice, including understanding danger, warning, and caution levels.

Technical Specifications

Working Pressure

Maximum operating pressure specifications and system component compatibility requirements.

Install Vent Plug

Instructions on removing the shipping plug and installing the supplied vent plug.

Adding Oil

Guidance on filling the reservoir with hydraulic oil and checking the oil level.

EP500 & EP1000 Specifications

Detailed technical data and dimensions for both EP500 and EP1000 models.

Install Hydraulic Connections

Steps for connecting hydraulic hoses and fittings, emphasizing proper sealant and connection.

Electrical Connections

Guidance on ensuring proper electrical supply and grounding for the pump.

Connecting Hydraulic Tools

Instructions for safely connecting hydraulic tools, hoses, and accessories.

Starting the Pump for the First Time

Initial startup procedures, including leak checks and first operation steps.

Pump Mounting

Mounting dimensions and procedures for securing the pump to a fixed surface.

Control Valves

Explanation of the 2-position, 4-way solenoid valve function for torque wrenches.

Power Control Switches

Information on operating the pump using the remote pendant's control switches.

Operation Procedures

Pressure Torque Setting

Steps for adjusting the pump's pressure setting to achieve the desired torque.

After Completing the Job

Procedures for safely shutting down the pump and disconnecting tools after use.

Periodic Maintenance

Recommended maintenance schedule, including oil and filter changes.

Maintain Oil Level

Guidelines for checking and maintaining the correct hydraulic oil level in the reservoir.

Clean Oil Intake Screen

Instructions for cleaning the oil intake screen annually.

Flush the Pump

Procedure for flushing the pump system if contamination or sludge is suspected.

Troubleshooting

Common Troubleshooting Issues

Solutions for common problems like sporadic tool action, motor not starting, or noisy operation.

Parts Index

How to Identify Your Model

Guidance on locating model numbers and date codes for part identification.

Date Code Location

Information on where to find the date code stamped on the unit.

Common Components (EP1000)

EP1000 Common Components List

A detailed list of parts for the EP1000 model with part numbers and quantities.

Sub Pump Assembly (EP1000)

EP1000 Sub Pump Assembly Parts

A list of components for the EP1000 sub-pump assembly.

Valve Sub Assembly (EP1000)

EP1000 Valve Sub Assembly Parts

A list of parts for the EP1000 3 & 4 way solenoid valve assembly.

Manifold Assembly (EP1000)

EP1000 Manifold Assembly Parts

A list of parts for the EP1000 manifold assembly and internal relief.

Bracket Sub Assembly (EP1000 115V)

EP1000 Bracket Sub Assembly (115V) Parts

A list of components for the EP1000 115V bracket sub-assembly.

Bracket Sub Assembly (EP1000 230V)

EP1000 Bracket Sub Assembly (230V) Parts

A list of components for the EP1000 230V bracket sub-assembly.

Reservoir (EP1000)

EP1000 Reservoir Parts

A list of parts for EP1000 reservoirs of different capacities.

Common Components (EP500)

EP500 Common Components List

A detailed list of parts for the EP500 model with part numbers and quantities.

Pump Assembly (EP500)

EP500 Pump Assembly Parts

A list of components for the EP500 pump assembly.

Gear Section Assembly (EP500)

EP500 Gear Section Assembly Parts

A list of parts for the EP500 gear section assembly.

Sub Component Assemblies (EP500)

EP500 Sub Component Assemblies Parts

A list of parts for EP500 sub-component assemblies like piston blocks.

Pump Valve Assembly (EP500)

EP500 Pump Valve Assembly Parts

A list of parts for the EP500 pump valve assembly.

Valve Sub Assemblies (EP500)

EP500 Valve Sub Assemblies Parts

A list of parts for the EP500 3 & 4 way solenoid valve sub-assemblies.

Common Components (EP500 Manifold)

EP500 Manifold Assembly Parts

A list of parts for the EP500 manifold assembly and internal relief.

Bracket Sub Assemblies (EP500 115V)

EP500 Bracket Sub Assemblies (115V) Parts

A list of components for the EP500 115V bracket sub-assembly.

Bracket Sub Assemblies (EP500 230V)

EP500 Bracket Sub Assemblies (230V) Parts

A list of components for the EP500 230V bracket sub-assembly.

Pendant (EP500 & EP1000)

Pendant Components

A list of parts for the EP500 and EP1000 pendant assembly.

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