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GROUNDSMASTER 325-D
Toro GROUNDSMASTER 325-D Troubleshooting Guide
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Commercial Products
Troubleshooting Guide
Groundsmaster
345/325-D
Part No. 96904SL
®
2
Table of Contents
Troubleshooting Guide
1
Index
2
Product Overview
3
Features Lists
3
Attachments
5
Serial and Model Number Locations
6
Engine Identification
7
Complaint: Low Engine Power
7
Ford VSG-411 Gas Engine
8
Troubleshooting
9
Correction
11
Carburetor Linkage Adjustment
11
Low Idle Screw View
12
Low Idle Adjustment
13
Throttle Cable View
14
High Idle Adjustment
15
Anti-Surge Adjustment
17
Governor Spread or Sensitivity Adjustment
17
Cylinder Leakage Test
19
Compression Testing
19
Special Tools
20
Helpful Hints
20
Review Questions
21
Mitsubishi K3D Diesel Engine
22
Engine Identification/Low Engine Power
23
Analyzing Diesel Exhaust Smoke
25
Troubleshooting (Mitsubishi K3D)
27
Cylinder Leakage Test (Mitsubishi K3D)
27
Compression Testing (Mitsubishi K3D)
27
High and Low Idle Checks (Mitsubishi K3D)
29
Checking Idle Speeds (Mitsubishi K3D)
29
Injection Nozzles (Mitsubishi K3D)
31
Nozzle Leakage Test (Mitsubishi K3D)
33
Nozzle Spray Test (Mitsubishi K3D)
35
Glow Plug Testing (Mitsubishi K3D)
37
Special Tools (Mitsubishi K3D)
38
Service Tips (Mitsubishi K3D)
38
Study Questions (Mitsubishi K3D)
39
Hydraulics
40
Hydrostatic Charge Circuit
40
Hydrostatic Drive and Hydraulic Systems
41
Hydrostatic Transmission Operation
41
Drive Circuit
42
Drive Circuit Operation
43
Acceleration Valves
44
Relief Valve
45
Hydraulics Troubleshooting
47
Testing Charge Pressure
47
Drive Pressure Test
48
Relief Valve Check
49
Charge Flow Test
50
Steering Circuit
53
Cutting Unit Lift Circuit
55
Special Tools/Service Tips (Hydraulics)
56
Study Questions (Hydraulics)
57
Electrical Systems
58
Start Circuit
58
Electrical System (GM 345/325-D)
59
Interlock Circuit
60
Interlock Circuit - Normal Operation
61
Interlock Circuit Schematic Diagram
62
PTO Engaged, Operator Not in the Seat
63
Interlock System Testing
65
PTO Switch and Traction Neutral Switch Testing
65
Seat Switch and Traction Neutral Switch Testing
67
Electrical Circuit Breaker
69
Special Tools/Helpful Hints (Electrical Systems)
70
Review Questions - Electrical Systems
71
Cutting Unit Drive
72
Attachment Drive (PTO) - GM325/GM345
73
PTO Operation
73
Cutting Unit Drive Troubleshooting
75
Cutting Units Maintenance and Service
77
Spindle Service
77
Seal Replacement
77
Quality of Cut
79
Inspecting and Sharpening Rotary Mower Blades
79
Whenever a Blade Is Removed for Sharpening
79
Mismatch Cut
81
Inconsistent Height of Cut
81
Special Tools/Helpful Hints (Cutting Units)
82
Review Questions (Cutting Units)
83
Other manuals for Toro GROUNDSMASTER 325-D
Operator's Manual
28 pages
4
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Toro GROUNDSMASTER 325-D Specifications
General
Fuel Type
Diesel
Cutting Width
72 inches
Number of Blades
3
Transmission
Hydrostatic
Drive
2WD
Engine Power
25 hp
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