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Toro Groundsmaster 5900 User Manual

Toro Groundsmaster 5900
100 pages
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FormNo.3440-765RevA
Groundsmaster
®
5900or5910
RotaryMower
ModelNo.31698—SerialNo.407050000andUp
ModelNo.31699—SerialNo.407050000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3440-765*

Table of Contents

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Toro Groundsmaster 5900 Specifications

General IconGeneral
BrandToro
ModelGroundsmaster 5900
CategoryLawn Mower
LanguageEnglish

Summary

Introduction

California Proposition 65 Warning

Safety

General Safety

Essential safety precautions for machine operation and maintenance.

Safety and Instructional Decals

Safety Decals

Quick Reference Aid

Setup

Loose Parts

Chart to verify shipment of all parts for initial setup.

Media and Additional Parts

List of essential documentation and keys for machine setup.

Lowering the Front-Deck Winglets

Checking the Tire and Caster Wheel Pressure

Leveling the Front, Center Cutting Unit

Leveling the Winglet Decks to the Front, Center Cutting Unit

Checking the Fluid Levels

Greasing the Machine

Installing the Decal (CE Machines Only)

Product Overview

Controls Overview

Traction Pedal

Operation of the forward and reverse control pedal.

Key Switch

Positions of the ignition key switch for starting and stopping.

PTO Switch

Engaging and disengaging the power take-off (PTO).

Deck-Lift Switches

Raising and lowering the cutting units.

Cruise-Control Switch

Setting and controlling the machine's speed.

Additional Operator Controls

Throttle Switch

Adjusting engine speed between idle and high idle.

Seat Adjustments

Adjusting the operator's seat for comfort and position.

Audible Alarm (Console)

Understanding console alarms and their meanings.

Cab Controls

Air-Recirculation Control

Adjusting air circulation within the cab for heating or cooling.

Fan-Control Knob

Adjusting the fan speed for air circulation.

Temperature-Control-Knob

Adjusting the cab's air temperature.

Windshield-Wiper Switch

Operating the windshield wipers.

Air-Conditioning Switch

Turning the air conditioning on or off.

Specifications

Width of cut

Specifications for the cutting width of the mower decks.

Overall width

Specifications for the overall width of the machine.

Net weight with cab

Specification for the machine's weight with a cab.

Attachments/Accessories

Operation

Before Operation Safety

Critical safety measures to follow before starting operation.

General Safety

Fundamental safety rules for operating the machine safely.

Fuel Safety

Precautions and guidelines for handling fuel safely.

Checking the Engine-Oil Level

Procedure to check engine oil level before operation.

Checking the Cooling System

Procedure to check the engine cooling system before operation.

Checking the Hydraulic System

Procedure to check the hydraulic system before operation.

Filling the Fuel Tank

Instructions and specifications for filling the fuel tank.

Petroleum Diesel

Fuel Table

Table detailing diesel fuel specifications and their origins.

Using Biodiesel

Guidelines and precautions for using biodiesel blends.

Adding Fuel

Checking the Tire Pressure

Checking the Caster Wheel Tire Pressure

Checking the Torque of the Wheel-Lug Nuts

Adjusting the Height of Cut

Adjusting the Front Cutting Unit

Adjusting the Wing Cutting Units

Adjusting the Skids

Adjusting the Cutting Unit Anti-Scalp Rollers

Correcting a Mismatch Between the Cutting Units

Matching the Height of Cut Between Cutting Units

Adjusting the Mirrors

Aiming the Headlights

Checking the Safety-Interlock Switches

Checking the Traction Neutral Safety-Interlock Function

Testing the interlock system related to the traction pedal.

Checking the PTO Safety-Interlock Function

Testing the interlock system related to the PTO.

Checking the Blade Stopping Time

During Operation

During Operation Safety

Essential safety rules to follow during machine operation.

General Safety

General safety rules to prevent accidents and injuries.

Rollover Protection System (ROPS) Safety

Safety information regarding the ROPS and seat belt usage.

Additional ROPS Safety for Machines with a Cab or a Fixed Roll Bar

Specific safety advice for machines equipped with a cab or fixed roll bar.

Slope Safety

Critical safety procedures and precautions for operating on slopes.

Starting the Engine

Shutting Off the Engine

Raising or Lowering the Cutting Units

Lowering the Decks

Diesel Particulate Filter Regeneration

DPF Soot Accumulation

DPF Ash Accumulation

InfoCenter Advisory and Engine Warning Messages—Ash Accumulation

Types of Diesel Particulate Filter Regeneration

Accessing the DPF Regeneration Menus

Time Since Last Regeneration

Technician Menu

DPF Operation Table

Reset Regeneration

Passive DPF Regeneration

Assist DPF Regeneration

Periodic Reset Regeneration

Setting the Inhibit Regen

Allowing a Reset Regeneration

Parked or Recovery Regeneration

Parked Regeneration Messages

Messages displayed when parked regeneration is requested.

Recovery Regeneration Messages

DPF Status-Limitation

Preparing to Perform a Parked or Recovery Regeneration

Performing a Parked or Recovery Regeneration

VERIFY FUEL LEVEL screen

DPF checklist screen

INITIATE DPF REGEN screen

Check Message and Corrective Action Table

Check Message and Corrective Action Table (cont'd.)

Canceling a Parked or Recovery Regeneration

Understanding the Operating Characteristics of the Machine

Understanding the 12 V and 24 V Electrical Systems

Automatic-Reversing Fan Cycle

Operating Tips

Operating the Machine

Basic steps and practices for operating the machine.

Changing Mowing Patterns

Tips for improving the after-cut appearance by varying mowing direction.

Understanding Counterbalance

How the counterbalance system affects traction and cut quality.

Resolving After-Cut Appearance

Information on troubleshooting cut appearance issues.

Using Proper Mowing Techniques

Techniques for achieving a professional cut and striping.

After Operation

General Safety

Safety precautions to follow after operation, before storage or maintenance.

Understanding the Audible Alarm

Meaning of audible alarms and their triggers.

Pushing or Towing the Machine

Identifying the Tie-Down Points

Hauling the Machine

Maintenance

Maintenance Safety

Critical safety procedures before performing any maintenance.

Recommended Maintenance Schedule(s)

Daily Maintenance Checklist

Pre-Maintenance Procedures

Using the Battery-Disconnect Switch

How to use the battery disconnect switch for safety.

Raising the Machine

Removing and Installing the Inner-Wing-Deck Covers

Lubrication

Greasing the Bearings and Bushings

Procedure for greasing bearings and bushings for longevity.

Front Cutting Unit

Front Lift Assemblies

Wing Cutting Units (Each Wing)

Engine Maintenance

Engine Safety

Safety precautions related to engine maintenance.

Servicing the Air Cleaner

How to inspect and service the air cleaner system.

Servicing the Air-Cleaner Cover

Servicing the Air-Cleaner Filter Elements

Servicing the Engine Oil

Checking the Engine-Oil Level

Procedure to check the engine oil level.

Changing the Engine Oil and Engine-Oil Filter

Steps to change the engine oil and oil filter.

Adjusting the Engine-Valve Clearance

Cleaning the Engine EGR Cooler

Inspecting the Engine Crankcase-Breather System

Checking and Replacing Fuel Hoses and Engine-Coolant Hoses

Lapping or Adjusting the Engine Intake and Exhaust Valves

Inspecting and Cleaning Engine-Emission-Control Components and Turbocharger

Servicing the Diesel-Oxidation Catalyst (DOC) and the Soot Filter

Fuel System Maintenance

Servicing the Fuel System

General guidance for fuel system maintenance.

Draining the Fuel Tank

Procedure for draining and cleaning the fuel tank.

Inspecting the Fuel Lines and Connections

Checking fuel lines for damage or leaks.

Servicing the Water Separator

How to drain and replace the water separator.

Replacing the Fuel Filter Element

Replacing the Water-Separator Element

Electrical System Maintenance

Electrical System Safety

Safety precautions when working with the electrical system.

Checking the Battery Condition

How to check the battery's condition.

Locating the Fuses

Identifying the locations of fuse blocks and fuses.

Charging the Batteries

Jump-Starting the Machine

Removing the Batteries

Installing the Batteries

Drive System Maintenance

Calibrating the Traction Pedal

Procedure for calibrating the traction pedal.

Adjusting the Traction-Pedal Angle

Adjusting the traction pedal angle for operator comfort.

Checking the Rear Wheel Toe-In

Cooling System Maintenance

Cooling System Safety

Safety precautions when working with the cooling system.

Checking the Engine-Cooling System

Procedure to check the engine cooling system.

Cleaning the Cooling Radiator

Cleaning the Hydraulic-Fluid Cooler

Changing the Engine-Cooling-System Fluid

Belt Maintenance

Servicing the 12 V Alternator Belt

Service procedure for the 12V alternator belt.

Servicing the 24 V Alternator Belt and AC Compressor Belt

Service procedure for 24V alternator and AC compressor belts.

Replacing the Blade-Drive Belts

Procedure for replacing the blade-drive belts.

Replacing the Front Cutting-Unit Belts

Procedure for replacing belts on the front cutting unit.

Replacing the Wing Cutting-Unit Belts

Hydraulic System Maintenance

Hydraulic System Safety

Safety precautions when working with hydraulic systems.

Hydraulic Fluid Specifications

Specifications for recommended and alternative hydraulic fluids.

Hydraulic Fluid Capacity

Specification for the hydraulic system fluid capacity.

Checking the Hydraulic Fluid

Procedure to check the hydraulic fluid level.

Changing the Hydraulic Fluid

Changing the Hydraulic Filters

Checking the Hydraulic Lines and Hoses

Inspecting the Hydraulic System Test Ports

Cutting Unit Maintenance

Pivoting (Tilting) the Front Cutting-Unit to the Upright Position

Procedure to tilt the front cutting unit to an upright position.

Pivoting (Tilting) the Front Cutting-Unit Down

Adjusting the Cutting-Unit Pitch

Measuring the Cutting-Unit Pitch

Method for measuring the mower deck pitch.

Adjusting the Front Cutting-Unit Pitch

Steps to adjust the pitch of the front cutting unit.

Adjusting the Wing Cutting-Unit Pitch

Servicing the Caster-Arm Bushings

Servicing the Caster Wheels and Bearings

Blade Maintenance

Blade Safety

Safety precautions when inspecting or servicing blades.

Checking for a Bent Blade

How to check for bent blades after striking an object.

Removing and Installing the Cutting-Unit Blade(s)

Procedure for replacing mower blades.

Inspecting and Sharpening a Blade

Correcting a Cutting-Unit Mismatch

Cab Maintenance

Cleaning the Cab

Instructions for cleaning the machine's cab.

Cleaning the Cab Air Filters

Procedure for cleaning the in-cab and rear cab air filters.

Cleaning the Cab Pre-Filter

Cleaning the Air-Conditioning Assembly

Storage

Storage Safety

Safety precautions to follow before storing the machine.

Preparing the Machine for Storage

Steps to prepare the machine for long-term storage.

The Toro Warranty

Warranty Coverage

Details on what parts and conditions are covered under warranty.

Owner Responsibilities

Clarifies owner's responsibilities for required maintenance and adjustments.

Items and Conditions Not Covered

Lists exclusions from the warranty coverage.

Warranty Service

Information on how to obtain warranty service and contact Toro.

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