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Toro TITAN ZX6020 User Manual

Toro TITAN ZX6020
60 pages
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FormNo.3375-768RevA
TITANZX4820,ZX5420,and
ZX6020Zero-Turn-RadiusRiding
Mower
ModelNo.74841—SerialNo.313000001andUp
ModelNo.74842—SerialNo.313000001andUp
ModelNo.74843—SerialNo.313000001andUp
ModelNo.74845—SerialNo.313000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3375-768*A

Table of Contents

Questions and Answers:

Toro TITAN ZX6020 Specifications

General IconGeneral
BrandToro
ModelTITAN ZX6020
CategoryLawn Mower
LanguageEnglish

Summary

Introduction to the Operator's Manual

General Safety Warnings and Symbols

Manual provides safety information, warnings, and definitions for operator safety.

Operator Safety

Safe Operating Practices

Essential safety practices for operating the mower to prevent injury or death.

Safe Slope Operation

Guidelines for safe mowing on slopes, including angle limits and terrain considerations.

Rollover Protection System (ROPS) Operation

Step-by-step guide on how to raise, lower, and use the Rollover Protection System (ROPS).

Child Safety Precautions

Safety measures to prevent accidents involving children around the mower.

Safe Fuel Handling Procedures

Precautions for safe handling of gasoline to prevent fires and explosions.

Towing the Machine

Procedures and precautions for towing the machine with an approved hitch kit.

Toro Specific Safety Instructions

Toro-specific safety instructions and precautions beyond general ANSI standards.

Slope Indicator Usage Guide

Safety and Instructional Decals Explained

Key Safety Decals and Warnings

Initial Setup Procedures

Connecting the Battery

Step-by-step guide to connect the battery to the machine.

Mower Adjustment Checks

Instructions for verifying and adjusting mower deck level and blade slope.

Completing the Initial Setup

Steps to complete the initial setup, including parts and checks.

Checking Engine and Hydraulic Oil Levels

Procedures for checking engine oil and hydraulic oil levels.

Product Component Overview

Machine Controls and Operation

Control Panel and Lever Functions

Detailed explanation of the mower's control panel, levers, and switches.

Deck Lift Pedal System

How to use the foot pedal for lifting and positioning the mower deck.

Operating the Mower

Operational Safety First

Crucial safety advice before operating the machine to prevent injury.

Adding Fuel Safely

Refueling the Mower

Step-by-step instructions for safely filling the fuel tank.

Fuel Stabilizer/Conditioner Usage

Benefits and instructions for using fuel stabilizer/conditioner for storage and maintenance.

Key Control Operations

Engine Starting and Stopping Procedures

Blade Control and Safety Interlock System

Driving and Maneuvering

Safely Stopping the Machine

Adjusting Mower Cutting Height

Instructions for adjusting the mower deck's cutting height using the pedal and lever.

Anti-Scalp Roller Adjustment

Seat and Control Lever Adjustments

Manual Mower Movement

Side Discharge Operation

Instructions for using the side discharge deflector and safety precautions.

Mowing Operation Tips

Mowing Best Practices

Best practices for mowing, including throttle use, cutting intervals, and grass height.

Mower Blade Care and Maintenance

Guidance on maintaining sharp mower blades for optimal cutting and grass health.

Scheduled Maintenance

Maintenance Schedule Overview

A comprehensive schedule of maintenance tasks based on service intervals.

Pre-Maintenance Seat Access

Bearing Lubrication Procedure

Procedure for greasing lubrication points using the specified grease type.

Air Cleaner Servicing

Engine Oil Level Check and Service

Engine Oil Change Procedure

Engine Oil Filter Replacement

Spark Plug Service and Replacement

Instructions for checking, cleaning, adjusting gap, or replacing spark plugs.

Cooling System Cleaning

Fuel Filter Replacement

Steps for replacing the fuel filter in the fuel system.

Emissions Filter Service

Electrical System Care

Battery Removal and Installation

Detailed instructions for removing and installing the battery, including safety warnings.

Battery Charging Safety and Procedure

Fuse Replacement Guide

Instructions for identifying and replacing fuses in the electrical system.

Drive System Checks

Tire Pressure Maintenance

Procedure for checking and maintaining proper tire pressure for optimal performance.

Hydraulic System Checks

Hydraulic Oil Level Check

Steps to check and maintain the hydraulic oil level in the system.

Hydraulic Filter Removal

Procedure for removing hydraulic system filters, including cleaning around them.

Hydraulic Filter Installation

Steps for installing new hydraulic filters and adding oil.

Hydraulic System Bleeding

Procedure for bleeding air from the hydraulic system after filter and oil changes.

Mower Deck Servicing

Cutting Blade Servicing and Inspection

Instructions for inspecting, sharpening, and replacing mower blades.

Bent Blade Inspection

Procedure to check mower blades for bends or damage.

Mower Blade Removal

Steps for safely removing mower blades, including bolt and washer removal.

Blade Sharpening and Balancing

Instructions for sharpening mower blades using a file and checking balance.

Mower Blade Installation

Steps for installing mower blades, ensuring correct orientation and torque.

Side-to-Side Deck Level Check

Procedure to check and adjust the side-to-side level of the mower deck.

Front-to-Rear Blade Slope Check

Procedure to check the front-to-rear slope of the mower deck blades.

Mower Deck Leveling Procedure

Detailed steps for adjusting the mower deck to ensure a level cut.

Mower Belt Inspection

Signs of wear and tear on mower belts that indicate replacement is needed.

Mower Belt Replacement Procedure

Procedures for removing and installing the mower deck belt, including safety warnings.

Mower Belt Installation

Steps for installing the mower belt, ensuring proper tension and seating.

Mower Deck Removal Steps

Procedures for preparing and removing the mower deck from the machine.

Mower Deck Installation

Steps for installing 54-inch and 60-inch mower decks onto the machine.

Grass Deflector Replacement

Instructions for replacing the grass deflector and safety precautions.

Mower Underside Cleaning

Procedure for cleaning the mower deck underside using a washout fitting.

Preparing for Mower Storage

Troubleshooting Common Issues

Engine and Drive System Problems

Solutions for common engine and drive system problems like starting issues or power loss.

Mower Operation Problems

Solutions for issues like abnormal vibration, uneven cutting, or blades not rotating.

System Schematics

Electrical Wire Diagram

Electrical wiring diagram showing component connections and wire color codes.

Toro Warranty Details

Covered Products and Warranty Terms

Lists products and their specific warranty periods based on usage.

How to Obtain Warranty Service

Steps to follow for obtaining warranty service and contacting Toro.

Warranty Exclusions and Limitations

Lists items and conditions not covered by the Toro warranty.

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