TABLE OF CONTENTS
5
Severe Use Conditions ...................................................................................................................................29
SCHEDULED MAINTENANCE CHART ..................................................................................................................30
RECOMMENDED LUBRICANTS AND FLUIDS .....................................................................................................32
REPLACEMENT OF MAINTENANCE ITEMS ........................................................................................................32
LIFTING THE VEHICLE ..........................................................................................................................................33
Lifting Front ....................................................................................................................................................33
Lifting Rear ......................................................................................................................................................33
Lowering Vehicle .............................................................................................................................................33
VEHICLE CLEANING AND CARE ..........................................................................................................................34
Washing the Vehicle .......................................................................................................................................34
Polishing the Vehicle .......................................................................................................................................34
TIRES ......................................................................................................................................................................34
Tire Pressure ...................................................................................................................................................35
Tire Repair ......................................................................................................................................................35
Tire Replacement ............................................................................................................................................35
WHEELS .................................................................................................................................................................35
Wheel Removal ...............................................................................................................................................35
Wheel Installation ...........................................................................................................................................36
LIGHTS ...................................................................................................................................................................36
Headlight .........................................................................................................................................................36
Brake Light ......................................................................................................................................................37
FUSE REPLACEMENT ...........................................................................................................................................37
FOUR CYCLE ENGINE ..........................................................................................................................................37
Engine Specifications ......................................................................................................................................37
CHECK THE OIL LEVEL .........................................................................................................................................37
CHANGE THE ENGINE OIL ...................................................................................................................................38
Remove the Engine Oil ...................................................................................................................................38
Change the Oil Filter ......................................................................................................................................39
Refill Oil ...........................................................................................................................................................39
STARTER/GENERATOR BELT ..............................................................................................................................40
Adjusting the Belt ............................................................................................................................................40
AIR INTAKE AND COOLING FINS .........................................................................................................................40
REAR AXLE ............................................................................................................................................................41
Checking the Axle Oil Level ...........................................................................................................................41
AIR FILTER ............................................................................................................................................................41
LUBRICATION ........................................................................................................................................................41
MALFUNCTION INDICATOR LIGHT (MIL) .............................................................................................................42
SPARK PLUG ........................................................................................................................................................43
BRAKES ..................................................................................................................................................................44
Periodic Brake Test ........................................................................................................................................44
BATTERY ................................................................................................................................................................45
Battery Cleaning ..............................................................................................................................................45
Battery Charging .............................................................................................................................................45
Discharged Battery ..........................................................................................................................................46
Battery Disposal ..............................................................................................................................................46
Battery Storage ...............................................................................................................................................46
TRANSPORTING THE VEHICLE ...........................................................................................................................46
Hauling the Vehicle .........................................................................................................................................46