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Trane Technologies Precedent TZJ150A User Manual

Trane Technologies Precedent TZJ150A
52 pages
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SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment
can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or
serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment.
April 2023
RT-SVX076A-EN
Installation, Operation, and Maintenance
Packaged Rooftop Air Conditioners
Precedent™ Cooling and Electric
Heat
Ultra High Efficiency
12.5 to 25 Tons 60 Hz
Model Numbers: TZJ150A - TZJ300A
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Trane Technologies Precedent TZJ150A Specifications

General IconGeneral
BrandTrane Technologies
ModelPrecedent TZJ150A
CategoryAir Conditioner
LanguageEnglish

Summary

Introduction and Safety

Warnings, Cautions, and Notices

Defines the types of safety advisories used throughout the manual.

Proper Field Wiring and Grounding

Emphasizes the need for qualified personnel for safe electrical installation.

Personal Protective Equipment (PPE)

Details mandatory PPE for safe operation and maintenance of the equipment.

Follow EHS Policies!

Stresses adherence to Environmental, Health, and Safety policies for safe work practices.

Model Number Description

General Information

Unit Inspection

Procedures for inspecting the unit upon receipt to check for shipping damage.

Unit Description

Overview of unit features, testing, and control system.

Door Handles

Details on the operation and locking mechanism of unit door handles.

System Input Devices and Functions

Supply Fan Failure

Explains the diagnostic and shutdown procedure for supply fan failure.

Clogged Filter Switch (Optional)

Details the function and operation of the clogged filter switch.

Condensate Drain Pan Overflow Switch

Explains how the overflow switch detects and responds to condensate buildup.

Compressor and Control Functions

Compressor/Inverter Protection

Discusses protection mechanisms for the compressor and inverter drive against errors.

Low Pressure Control

Describes the low-pressure control input and its effect on compressor operation.

High Pressure Control

Explains the high-pressure control switch and its role in compressor lockout.

Zone Sensors

Manual Changeover (BAYSENS106*)

A manual changeover control with single setpoint for system and fan settings.

Manual/Automatic Changeover (BAYSENS108*)

Manual or auto changeover control with dual setpoint capability.

Specialized Sensors

High Temperature Sensor

Details the high-temperature sensor's function for unit shutdown due to high duct temperatures.

Smoke Detector Sensor (Optional)

Explains the optional smoke detector's function for unit shutdown and required airflow.

Phase Monitor

Describes the phase monitor's role in detecting power supply imbalances and phase sequence.

Pre-Installation Safety

Fiberglass Wool!

Safety precautions and first aid measures when handling fiberglass insulation.

Hazardous Voltage!

Warning about electrical hazards and procedures for safely inspecting heater elements.

Dimensions and Weights

Dimensional Data

Provides detailed dimensions and diagrams of the unit for installation planning.

Unit Clearances and Weights

Clearances

Specifies minimum clearances required for serviceability and optimal unit operation.

Weights

Lists unit weights, corner weights, and center of gravity for rigging and installation.

Lifting and Rigging

Heavy Object!

Safety warnings regarding lifting heavy equipment and proper load rating.

Improper Unit Lift!

Warnings about potential injury or damage from improper unit lifting techniques.

Installation Procedures

Horizontal Units

Guidelines for installing units at ground level, including support and anchoring.

Ductwork

Information on supply and return air openings and recommended ductwork connections.

Roof Curb and Rigging

Roof Curb

Instructions for installing the roof curb, ensuring proper fit and sealing.

Combustible Materials!

Warning about fire hazards from improper clearance to combustible materials.

Rigging

Procedures and safety precautions for rigging the unit safely.

Installation Requirements and Options

General Unit Requirements

Checklist for essential steps to ensure successful commercial unit installation.

Factory Installed Economizer

Instructions for ensuring the factory-installed economizer is in the correct operating position.

Return Air Smoke Detector

Details on the factory-installed smoke detector and conversion for horizontal discharge.

Wireless Communication Interface

Air-Fi® Wireless Communication Interface

Describes the conversion process for the wireless communication interface to horizontal discharge.

Electrical and Plumbing Requirements

Main Electrical Power Requirements

Essential requirements and warnings for connecting main electrical power to the unit.

Electric Heat Requirements

Checks required for electric heater specifications and connections.

Low Voltage Wiring

Guidelines for installing indoor thermostats and zone sensors.

Condensate Drain Configuration

Instructions for installing a condensate trap and drain line for proper drainage.

Filter Installation

Information on filter quantity and location based on unit size.

Power and Control Wiring

Field Installed Power Wiring

Guidelines for field-installed power wiring, including conductor sizing and voltage compatibility.

Main Unit Power

Critical safety warnings and procedures for connecting main unit power.

Standard Wiring

Steps for completing power wiring connections and grounding the unit.

Control Wiring Details

Field-Installed Control Wiring

Safety warnings and requirements for field-installed control wiring.

Control Power Transformer

Information on the 24-volt control power transformers and their circuit breakers.

Controls using 24 Vac

Guidelines for installing 24 Vac control wiring, including conductor resistance limits.

DC Wiring and Sensors

Controls using DC Analog Input/Outputs

Guidelines for wiring DC analog input/output signals to the unit.

Space Temperature Averaging

Explains how to wire multiple sensors for space temperature averaging.

Pre-Start Procedures

Hazardous Voltage w/Capacitors!

Warnings about capacitor hazards and electrical connection checks.

Rotating Components!

Safety precautions when working with rotating components during testing and servicing.

Voltage Imbalance

Explains how to measure and correct voltage imbalance to prevent motor damage.

Electrical Phasing (Three Phase Motors)

Procedures for checking and correcting electrical phasing for three-phase motors.

Component Checks

Compressor Crankcase Heaters

Importance of crankcase heaters for oil temperature and preventing foaming during starts.

Symbio Controls

Overview of the Symbio 700 controller's Service Test Mode for system testing.

Unit Start-Up

Compressor Start-Up

Steps for safely starting up compressors, including pressure and superheat checks.

Hot Gas Reheat

Procedure for testing the hot gas reheat function and monitoring parameters.

Final System Setup

Final checks and programming after unit startup, including panel settings and securing panels.

Maintenance Procedures

Monthly Maintenance

Routine checks for unit components before monthly maintenance tasks.

Filters

Instructions for inspecting, cleaning, or replacing air filters.

Return Air Smoke Detector Maintenance

Importance of maintaining airflow for smoke detector accuracy and periodic checks.

Condensate Overflow Switch

How to check the condensate overflow switch for free movement and proper function.

Cooling Season

Maintenance tasks specific to the cooling season, including coil and fan checks.

Heating Season

Maintenance tasks specific to the heating season, focusing on electrical and heat components.

Coil Maintenance

Coil Cleaning

Procedures for cleaning coils to enhance operating efficiency and minimize losses.

Microchannel (MCHE) Coils

Specific warnings and cleaning methods for microchannel condenser coils to prevent damage.

Annual Maintenance and Finalization

Annual Maintenance

Instructions for annual cleaning and repainting of any corroded surfaces.

Final Process

Recording unit data for future reference as part of the final process.

Troubleshooting

Wiring Diagrams

Piping Diagrams

Limited Warranty

Electric Air Conditioner

Details the warranty coverage for TZJ Precedent electric air conditioners.

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