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Climate Changer M Series
Trane Climate Changer M Series User Manual
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December 2008
CLCH-S
VX03C-EN
Installation Oper
ation
Maint
enance
M-Ser
ies Climat
e Chang
er™
Air Handlers
Unit siz
es 3 to 120
2
Table of Contents
Default Chapter
4
Table of Contents
4
General Information
7
Operating Environment
7
Unit Description
7
Wiring
8
Controls
8
Factory-Mounted Controls
8
Pre-Packaged Solutions
8
Pre-Installation Requirements
9
Receiving Checklist
9
Assembly Hardware
10
Resolving Shipping Damage
10
Job Site Storage Recommendations
10
General Storage
10
Long-Term Storage
11
Outdoor Storage Considerations
11
Preparing the Unit Site
12
Dimensions and Weights
13
Service Clearances
13
Single-Wall Construction Weights
14
Double-Wall Construction Weights
16
Single-Piece Shipment Limitations
18
Base Rail Weight Calculations
18
Motor Weights
19
Starter/Vfd Weights
19
Installation - Mechanical
20
Lifting and Rigging
20
General Lifting Considerations
21
Forklifting Considerations
22
Unit Placement and Assembly
22
Unit Placement
23
Unit Assembly
23
Assembling Optional 6-Inch Mounting Legs
24
Assembling Base Rails Size 3 to 57
24
Ceiling Suspension
25
Module-To-Module Assembly
26
Component Installation Requirements
33
Diffuser Modules
33
Filter Modules
33
Filter Installation
34
Filter Placement
35
Fan Modules
39
Fan Isolation
39
Removing Shipping Tie-Downs
39
Adjusting the Isolators
40
Damper Modules
41
Opposed-Blade and Parallel-Blade Dampers
42
Multizone Modules
43
Duct Connections
44
Fan Discharge Connections
44
Damper Module Connections
45
Discharge Plenum Connections
45
Traq Damper Connections
46
External Face-And-Bypass Connections
46
Other Module Connections
48
Coil Piping and Connections
49
General Coil Piping Recommendations
49
Drain Pan Trapping
50
Steam Coil Piping
52
Water Coil Piping
54
Refrigerant Coil Piping
56
Liquid Lines
57
Suction Lines
59
Examples of Field-Installed Evaporator Piping
60
Single-Circuit Condensing Unit: Evaporator Coil with One Distributor
60
Single-Circuit Condensing Unit: Evaporator Coil with Two Distributors
61
Single-Circuit Condensing Unit: Evaporator Coil with Four Distributors
62
Dual-Circuit Condensing Unit: Evaporator Coil with Two Distributors)
63
Dual-Circuit Condensing Unit: Evaporator Coil with Four Distributors
64
Dual-Circuit Condensing Unit: Evaporator Coil with Eight Distributors
65
Wiring
66
Controls Interface
69
Connecting the Operator Display
69
Setting up the Operator Display
69
Calibrating the Operator Display
69
Adjusting Brightness and Contrast
70
Startup
71
Pre-Startup Checklist
71
General Checks
71
Fan-Related Checks
72
Coil-Related Checks
72
Motor-Related Checks
73
Unit Operation
73
Calculate Motor Voltage Imbalance
74
Tension the Fan Belt
75
Determine Fan Speed
76
Align Fan and Motor Sheaves
77
Check Multiple Belts
77
Traq™ Dampers
77
Fan Inlet Airflow Measuring System
79
Wiring
80
Transmitter Calibration
80
Constant Factor K
80
External Insulating Requirements
81
Routine Maintenance
82
Air Filters
83
Throwaway Filters
83
Permanent Filters
83
Cartridge or Bag Filters
83
Drain Pans
84
Fans
85
Inspecting and Cleaning Fans
85
Bearing Set Screw Alignment
85
Fan Bearing Lubrication
86
Motor Bearing Lubrication
87
Fan Motor Inspection
87
Coils
87
Steam and Water Coils
87
Type K Cooling Coils
88
Refrigerant Coils
88
Coil Winterization
89
Type UW, UU, W, P2, P4, P8, WD, 5D, and 5W Coils
89
Type K Coils
90
Moisture Purge Cycle
90
Internal Insulation
90
Ultraviolet (UV) Light Maintenance
92
Cleaning the Bulbs
92
Replacing the Bulbs
93
Disposal of Bulbs
93
Troubleshooting
94
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Trane Climate Changer M Series Specifications
General
Brand
Trane
Model
Climate Changer M Series
Category
Air Handlers
Language
English
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