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Trane Climate Changer M Series User Manual

Trane Climate Changer M Series
96 pages
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December 2008
CLCH-SVX03C-EN
Installation Operation
Maintenance
M-Series Climate Changer™
Air Handlers
Unit sizes 3 to 120

Table of Contents

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Trane Climate Changer M Series Specifications

General IconGeneral
BrandTrane
ModelClimate Changer M Series
CategoryAir Handlers
LanguageEnglish

Summary

Installation Operation Maintenance

Warnings, Cautions and Notices

Important Environmental Concerns

Discusses the impact of certain chemicals on the ozone layer and Trane's stance.

Responsible Refrigerant Practices

Emphasizes the importance of certified technicians and adherence to refrigerant handling laws.

Refrigerant warning information

Warns about hazards associated with refrigerant systems and improper handling.

Hazard of Explosion!

Warns against using improper gases for pressure testing, which can cause explosions.

Ultraviolet (UV) Germicidal Irradiation Lights

Explains the purpose and safety considerations of factory-installed UV-C lights.

Equipment Damage From Ultraviolet (UV) Lights!

Warns against field-installation of UV lights due to material degradation and safety risks.

General Information

Operating Environment

Details acceptable ambient temperature ranges for unit operation.

Unit Description

Describes the M-Series Climate Changer air handler's flexibility and modular construction.

Wiring

Provides essential guidelines and warnings for electrical wiring installations.

Controls

Covers factory-mounted control systems and pre-packaged solutions.

Factory-Mounted Controls

Details requirements for power supply to factory-mounted control systems.

Pre-Packaged Solutions

Lists resources available for commissioning and start-up of pre-packaged control solutions.

Pre-Installation Requirements

Receiving Checklist

Outlines procedures for visually inspecting the unit upon receipt for shipping damage.

Assembly Hardware

Describes where to find necessary assembly hardware and gasket material.

Resolving Shipping Damage

Provides instructions for reporting and handling units damaged during shipment.

Job Site Storage Recommendations

Advises on protecting units from elements during storage before installation.

General Storage

Specifies storage conditions for unit controllers and electrical components.

Long-Term Storage

Details procedures for maintaining the unit during extended storage periods.

Outdoor Storage Considerations

Outlines necessary steps to prevent damage when outdoor storage is unavoidable.

Preparing the Unit Site

Covers site preparation, including weight support, space, and utility requirements.

Dimensions and Weights

Service Clearances

Provides recommended clearance dimensions for unit service and maintenance.

Single-Wall Construction Weights

Lists approximate module weights for single-wall construction unit sizes 3-25.

Double-Wall Construction Weights

Lists approximate module weights for double-wall construction unit sizes 3-25.

Single-Piece Shipment Limitations

Specifies maximum weight and length limits for single-piece unit shipments.

Base Rail Weight Calculations

Explains how to calculate base rail weight for shipping splits.

Motor Weights

Provides approximate motor weights based on A.O. Smith brand motors.

Starter/VFD Weights

Gives approximate weights for starters and variable frequency drives.

Installation - Mechanical

Lifting and Rigging

Details safety warnings and methods for lifting and rigging unit modules.

General Lifting Considerations

Provides general advice on rigging subassemblies and modules safely.

Forklifting Considerations

Advises on proper use of forklifts for lifting units, including size limitations.

Unit Placement and Assembly

Covers module placement, assembly requirements, and skid removal.

Removing the Shipping Skid

Instructs on how to safely remove the shipping skid after unit placement.

Assembling Optional 6-Inch Mounting Legs

Provides steps for assembling and installing optional 6-inch mounting legs.

Assembling Base Rails size 3 to 57

Details the process for assembling base rails to modules for specific unit sizes.

Ceiling Suspension

Explains methods for suspending units using field-provided or factory-provided base rails.

Using a Field-Provided Mounting Frame

Describes requirements for providing a mounting frame for ceiling suspension.

Using Factory-Provided Base Rails

Outlines considerations for suspending units with factory-provided base rails.

Module-to-Module Assembly

Details the process of joining modules together using gasketing and hardware.

Component Installation Requirements

Diffuser Modules

Explains the critical placement of diffuser modules for optimal unit performance.

Filter Modules

Discusses filter types, placement, and installation requirements.

Final Filter Module

Specifies that final filter modules require intermediate modules between them and the fan.

Pre-Filter Module

Notes special installation for pre-filter modules upstream of plenum fans.

Filter Installation

Provides step-by-step instructions for installing filters into the filter module.

Filter Placement

Illustrates filter layouts for various unit sizes using 2-inch and 4-inch filters.

Bag and Cartridge Filter Layout

Shows filter arrangements for bag and cartridge filters for different unit sizes.

HEPA Filter Layout

Depicts the layout for HEPA filters across various unit sizes.

Fan Modules

Describes fan module configurations and placement determination.

Fan Isolation

Explains the internal isolation of fan and motor assemblies using spring isolators.

Removing Shipping Tie-Downs

Details the three types of shipping tie-downs used and how to remove them.

Adjusting the Isolators

Provides guidance on adjusting isolators to achieve proper operation height.

Damper Modules

Discusses damper types, configurations, and torque requirements.

Traq™™ Dampers

Describes Traq dampers, their function, and terminal connections.

Opposed-Blade and Parallel-Blade Dampers

Explains the typical mixing box configurations for opposed and parallel blade dampers.

Multizone Modules

Covers potential condensation on multizone damper sections and zone damper operators.

Zone Damper Operators

Discusses availability and connection of zone damper operators.

Adjusting Zone Dampers

Provides steps for adjusting zone dampers prior to duct connections.

Duct Connections

Specifies standards for all duct connections according to NFPA standards.

Fan Discharge Connections

Recommends careful ductwork transitions for optimal fan efficiency and acoustics.

Discharge Plenum Connections

Describes options for discharge plenum modules and securing ductwork.

Traq Damper Connections

Details duct connection requirements for Traq damper modules.

External Face-and-Bypass Connections

Recommends field-fabricated ductwork for external face-and-bypass damper modules.

Other Module Connections

Discusses inlet connections for various modules and zone duct clips for multizone units.

Coil Piping and Connections

General Coil Piping Recommendations

Provides guidelines for proper coil piping, support, and connections.

Drain Pan Trapping

Explains proper trapping, piping, and operation of traps for negative and positive pressure modules.

Steam Coil Piping

Illustrates typical steam coil piping configurations and component codes.

Water Coil Piping

Details typical water coil piping configurations and self-venting requirements.

Refrigerant Coil Piping

Covers essential information on handling refrigerants and system components.

Liquid Lines

Provides guidance on sizing, routing, and insulating liquid lines for split-system applications.

Suction Lines

Details proper suction-line sizing, routing, and insulation requirements.

Examples of Field-Installed Evaporator Piping

Illustrates proper refrigerant piping sequences for various evaporator coil configurations.

Single-Circuit Condensing Unit: Evaporator Coil with One Distributor

Shows piping configuration for a single-circuit coil with one distributor.

Single-Circuit Condensing Unit: Evaporator Coil with Two Distributors

Illustrates piping for a single-circuit coil with two distributors.

Single-Circuit Condensing Unit: Evaporator Coil with Four Distributors

Shows piping configuration for a single-circuit coil with four distributors.

Dual-Circuit Condensing Unit: Evaporator Coil with Two Distributors

Illustrates piping for a dual-circuit coil with two distributors.

Dual-Circuit Condensing Unit: Evaporator Coil with Four Distributors

Shows piping configuration for a dual-circuit coil with four distributors.

Dual-Circuit Condensing Unit: Evaporator Coil with Eight Distributors

Illustrates piping for a dual-circuit coil with eight distributors.

Wiring

Controls Interface

Connecting the operator display

Provides instructions for connecting the portable operator display to the controller.

Setting up the operator display

Offers guidance on cleaning the operator display screen.

Calibrating the operator display

Details the procedure for calibrating the operator display's touch screen.

Adjusting brightness and contrast

Explains how to adjust the brightness and contrast settings of the operator display.

Startup

Pre-Startup Checklist

Lists essential checks to perform before operating the unit for the first time.

General Checks

Covers basic checks for unit installation, connections, and overall integrity.

Fan-Related Checks

Details checks related to fan wheels, bearings, belts, and motor lubrication.

Coil-Related Checks

Covers inspection of coils, drain pans, and piping for proper connections and leaks.

Motor-Related Checks

Outlines procedures for checking motor lubrication, windings, and alignment.

Unit Operation

Includes safety warnings for rotating and live electrical components during operation.

Calculate Motor Voltage Imbalance

Explains how to measure and calculate motor voltage imbalance for proper operation.

Tension the Fan Belt

Provides instructions on checking and adjusting fan belt tension for optimal performance.

Determine Fan Speed

Explains methods for determining fan speed and checks for vibration.

Align Fan and Motor Sheaves

Details the process for aligning fan and motor sheaves for proper drive operation.

Check Multiple Belts

Provides guidance on checking tension and alignment on drives with multiple belts.

Transmitter Calibration

Explains how to check and adjust the differential pressure transmitter calibration.

Constant Factor K

Discusses the constant factor K for airflow measurement and how to obtain it.

External Insulating Requirements

Microbial Growth!

Warns about microbial growth on interior unit insulation and the need for replacement.

Routine Maintenance

Air Filters

Covers maintenance for throwaway, permanent, and cartridge/bag air filters.

Drain Pans

Provides instructions for cleaning drain pans and checking drain lines.

Fans

Details inspection and cleaning procedures for fan sections.

Inspecting and Cleaning Fans

Outlines procedures for inspecting and cleaning fan sections every six months.

Bearing Set Screw Alignment

Illustrates the correct alignment of bearing set screws for proper function.

Fan Bearing Lubrication

Provides guidelines on fan bearing lubrication and compatible greases.

Motor Bearing Lubrication

Details motor bearing lubrication requirements and manufacturer recommendations.

Fan Motor Inspection

Advises on inspecting fan motors periodically for excessive vibration or temperature.

Coils

Emphasizes keeping coils clean for maximum performance.

Steam and Water Coils

Provides instructions for cleaning steam and water coils.

Type K Cooling Coils

Details the process for cleaning Type K cooling coils with removable headers.

Refrigerant Coils

Outlines safety precautions and procedures for cleaning refrigerant coils.

Coil Winterization

Explains procedures for draining and protecting coils from freezing.

Type UW, UU, W, P2, P4, P8, WD, 5D, and 5W Coils

Provides winterization notes for specific coil types regarding header plugs.

Moisture Purge Cycle

Describes the moisture purge cycle to combat microbial growth and moisture issues.

Internal Insulation

Warns about microbial growth on internal insulation and inspection requirements.

Ultraviolet (UV) Light Maintenance

Covers safety precautions and procedures for UV light maintenance.

Cleaning the Bulbs

Details the process for safely cleaning UV light bulbs.

Replacing the Bulbs

Provides instructions for replacing UV bulbs, including safety warnings.

Disposal of Bulbs

Explains disposal requirements for hazardous waste like UV bulbs.

Troubleshooting

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