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5. Use a steam cleaning machine, starting from the
top of the coil and working downward. Clean the
leaving air side of the coil first, then the entering air
side. Use a block-off to prevent steam from blowing
through the coil and into a dry section of the unit.
6. Repeat step 5 as necessary. Confirm that the drain
line is open following completion of the cleaning
process.
7. Allow the unit to dry thoroughly before putting the
system back into service.
8. Straighten any coil fins that may be damaged with a
fin rake.
9. Replace all panels and parts and restore electrical
power to the unit.
10. Ensure that contaminated material does not contact
other areas of the equipment or building. Properly
dispose of all contaminated materials and cleaning
solutions.
Chemical Cleaning of Condenser and
Economizer Coil
Chemical cleaning removes scale deposits built up by
minerals in the water. For a suitable chemical solution,
consult a water treatment specialist. The condenser
water circuit is composed of copper, steel, and cast
iron. The chemical supply house should approve or
provide all materials used in the external circulating
system, along with the quantity of cleaning material,
duration of cleaning time, and safety precautions
necessary for handling the cleaning agent.
Piping Components
Water Valves
WWAARRNNIINNGG
HHaazzaarrddoouuss VVoollttaaggee ww//CCaappaacciittoorrss!!
FFaaiilluurree ttoo ddiissccoonnnneecctt ppoowweerr aanndd ddiisscchhaarrggee
ccaappaacciittoorrss bbeeffoorree sseerrvviicciinngg ccoouulldd rreessuulltt iinn ddeeaatthh oorr
sseerriioouuss iinnjjuurryy..
DDiissccoonnnneecctt aallll eelleeccttrriicc ppoowweerr,, iinncclluuddiinngg rreemmoottee
ddiissccoonnnneeccttss aanndd ddiisscchhaarrggee aallll mmoottoorr ssttaarrtt//rruunn
ccaappaacciittoorrss bbeeffoorree sseerrvviicciinngg.. FFoollllooww pprrooppeerr
lloocckkoouutt//ttaaggoouutt pprroocceedduurreess ttoo eennssuurree tthhee ppoowweerr
ccaannnnoott bbee iinnaaddvveerrtteennttllyy eenneerrggiizzeedd.. FFoorr vvaarriiaabbllee
ffrreeqquueennccyy ddrriivveess oorr ootthheerr eenneerrggyy ssttoorriinngg
ccoommppoonneennttss pprroovviiddeedd bbyy TTrraannee oorr ootthheerrss,, rreeffeerr ttoo
tthhee aapppprroopprriiaattee mmaannuuffaaccttuurreerr’’ss lliitteerraattuurree ffoorr
aalllloowwaabbllee wwaaiittiinngg ppeerriiooddss ffoorr ddiisscchhaarrggee ooff
ccaappaacciittoorrss.. VVeerriiffyy wwiitthh aa CCAATT IIIIII oorr IIVV vvoollttmmeetteerr
rraatteedd ppeerr NNFFPPAA 7700EE tthhaatt aallll ccaappaacciittoorrss hhaavvee
ddiisscchhaarrggeedd..
FFoorr aaddddiittiioonnaall iinnffoorrmmaattiioonn rreeggaarrddiinngg tthhee ssaaffee
ddiisscchhaarrggee ooff ccaappaacciittoorrss,, sseeee PPRROODD--SSVVBB0066**--EENN..
Water valves have a stern packing nut. If there is
evidence of water leakage at the valve stem, proceed as
follows:
1. Remove actuator motor from support plate.
2. Remove shaft coupling.
3. Torque the packing nut to 10-ft.-lbs. of torque.
4. Replace shaft coupling.
5. Replace actuator motor.
Flow Switch
Flow switches have a magnet on the vane assembly
that attracts ferrous particulate may build up on the
magnet to the point that the vane will wedge and not
operate properly. When the flow switch does not
operate, remove and replace.
Maintenance Periodic Checklists
WWAARRNNIINNGG
HHaazzaarrddoouuss SSeerrvviiccee PPrroocceedduurreess!!
FFaaiilluurree ttoo ffoollllooww aallll pprreeccaauuttiioonnss iinn tthhiiss mmaannuuaall aanndd
oonn tthhee ttaaggss,, ssttiicckkeerrss,, aanndd llaabbeellss ccoouulldd rreessuulltt iinn
ddeeaatthh oorr sseerriioouuss iinnjjuurryy..
TTeecchhnniicciiaannss,, iinn oorrddeerr ttoo pprrootteecctt tthheemmsseellvveess ffrroomm
ppootteennttiiaall eelleeccttrriiccaall,, mmeecchhaanniiccaall,, aanndd cchheemmiiccaall
hhaazzaarrddss,, MMUUSSTT ffoollllooww pprreeccaauuttiioonnss iinn tthhiiss mmaannuuaall
aanndd oonn tthhee ttaaggss,, ssttiicckkeerrss,, aanndd llaabbeellss,, aass wweellll aass tthhee
ffoolllloowwiinngg iinnssttrruuccttiioonnss:: UUnnlleessss ssppeecciiffiieedd ootthheerrwwiissee,,
ddiissccoonnnneecctt aallll eelleeccttrriiccaall ppoowweerr iinncclluuddiinngg rreemmoottee
ddiissccoonnnneecctt aanndd ddiisscchhaarrggee aallll eenneerrggyy ssttoorriinngg
ddeevviicceess ssuucchh aass ccaappaacciittoorrss bbeeffoorree sseerrvviicciinngg..
FFoollllooww pprrooppeerr lloocckkoouutt//ttaaggoouutt pprroocceedduurreess ttoo
eennssuurree tthhee ppoowweerr ccaann nnoott bbee iinnaaddvveerrtteennttllyy
eenneerrggiizzeedd.. WWhheenn nneecceessssaarryy ttoo wwoorrkk wwiitthh lliivvee
eelleeccttrriiccaall ccoommppoonneennttss,, hhaavvee aa qquuaalliiffiieedd lliicceennsseedd
eelleeccttrriicciiaann oorr ootthheerr iinnddiivviidduuaall wwhhoo hhaass bbeeeenn
ttrraaiinneedd iinn hhaannddlliinngg lliivvee eelleeccttrriiccaall ccoommppoonneennttss
ppeerrffoorrmm tthheessee ttaasskkss..
Monthly Checklist
The following check list provides the recommended
maintenance schedule to keep the commercial self-
contained equipment running efficiently.
1. Inspect unit air filters. Clean or replace if airflow is
blocked or if filters are dirty.
2. Inspect coils for excess moisture or icing. Icing on
the coils may indicate low airflow supply, restricted
airflow from dirty fins, evaporator frost protection
sensor problems, or a shortage of refrigerant
flowing through the coil.
3. Check that condensate from the evaporator and
economizer coils flows freely through the
condensate piping, traps, drain pan, and drainage
holes. Remove algae and or any airflow
obstructions.
MMaaiinntteennaannccee