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Trane Manhattan Gen II User Manual

Trane Manhattan Gen II
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4 ARTC-SVX002A-EN
Table of Contents
Model Number Descriptions . . . . . . . . . . . . . . 6
Model Number and Coding . . . . . . . . . . . . . 7
Chiller Model and Serial Numbers . . . . . . 7
Model Coding Key . . . . . . . . . . . . . . . . . . . 7
Chiller Description . . . . . . . . . . . . . . . . . . . . . . . 8
Chiller Scope . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Chiller Capacities . . . . . . . . . . . . . . . . . . . . . . 8
Component Description . . . . . . . . . . . . . . . . 8
Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . . . 10
Preparation for Initial Startup . . . . . . . . . . 10
Installation Mechanical . . . . . . . . . . . . . . . . . . 13
Inspect and Report Damage . . . . . . . . . . . . 13
Inspection of Delivered Equipment . . . . 13
Warranty Issues . . . . . . . . . . . . . . . . . . . . 13
Long Term Storage Requirements . . . . . . 13
Factory Preparation . . . . . . . . . . . . . . . . . 13
Customer Responsibilities . . . . . . . . . . . . 14
Handling of the Modules . . . . . . . . . . . . . . 14
Site Preparation and Clearances . . . . . . . . 14
Chiller Clearances . . . . . . . . . . . . . . . . . . . 14
Rigging, Lifting, and Moving the Chiller . 16
Mounting Rails . . . . . . . . . . . . . . . . . . . . . . . 16
Installation Piping . . . . . . . . . . . . . . . . . . . . . . 18
Install Piping and External Components . 18
Initial Flushing of Piping . . . . . . . . . . . . . . . 18
Fill with Water/Glycol Solution . . . . . . . . 18
Connecting Module Couplings . . . . . . . . 18
Installation Electrical . . . . . . . . . . . . . . . . . . . . 20
Connecting Module Power
and Control Wires
. . . . . . . . . . . . . . . . . . . . 20
Chiller Module Main Power . . . . . . . . . . . 20
Phase Monitor Installation . . . . . . . . . . . . 20
Power Interlock Switch . . . . . . . . . . . . . . 20
Module Control Wiring . . . . . . . . . . . . . . 20
Operating Principles . . . . . . . . . . . . . . . . . . . . 21
Operating Procedures . . . . . . . . . . . . . . . . . . . 22
Operator Interface . . . . . . . . . . . . . . . . . . . . 22
Chiller Power Panels . . . . . . . . . . . . . . . . 22
Electronic Control . . . . . . . . . . . . . . . . . . . .23
Client and Server Controllers . . . . . . . . . .23
Operating the Microprocessor . . . . . . . . .24
Microprocessor Functions . . . . . . . . . . . . .24
Password Protection . . . . . . . . . . . . . . . . .24
Operator Control . . . . . . . . . . . . . . . . . . . .24
Touchscreen Interface Panel . . . . . . . . . . .24
Touchscreen Interface Tutorial . . . . . . . . . .25
Interface Menu Structure . . . . . . . . . . . . . . .25
Home Screen Features . . . . . . . . . . . . . . . . .26
HMI Functions . . . . . . . . . . . . . . . . . . . . . .27
Modules Layout Screen . . . . . . . . . . . . . . . .29
Module Layout Screen Status Conditions 29
Active Alarms Screen . . . . . . . . . . . . . . . .30
Alarm History . . . . . . . . . . . . . . . . . . . . . . .31
Modules Overview Screens . . . . . . . . . . .32
Overview Module . . . . . . . . . . . . . . . . . . . .33
Overview Circuits . . . . . . . . . . . . . . . . . . . .33
Module I/O Screens . . . . . . . . . . . . . . . . . . . .34
Analog Inputs . . . . . . . . . . . . . . . . . . . . . . .35
Analog Outputs . . . . . . . . . . . . . . . . . . . . .35
Digital Inputs . . . . . . . . . . . . . . . . . . . . . . .35
Digital Outputs . . . . . . . . . . . . . . . . . . . . . .36
Expansion IO Screen . . . . . . . . . . . . . . . . .36
Trend Screen . . . . . . . . . . . . . . . . . . . . . . .36
Operator Tasks . . . . . . . . . . . . . . . . . . . . . . . .37
Normal Power Up . . . . . . . . . . . . . . . . . . .37
Emergency Power Shutdown . . . . . . . . . . .38
Water Quality Guidelines . . . . . . . . . . . . . . .38
Monitor Water Quality . . . . . . . . . . . . . . . . .38
Maintain Glycol Level . . . . . . . . . . . . . . . .39
Prevent Freezing . . . . . . . . . . . . . . . . . . . . .40
Controls Interface . . . . . . . . . . . . . . . . . . . . . . . .42
Microprocessor Control System . . . . . . . . .42
Client Microprocessor Controller . . . . . . .42
Server Microprocessor Controller . . . . . .42
Touchscreen Interface Panel . . . . . . . . . . .42
Operator Control and Monitoring . . . . . . .42

Table of Contents

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Trane Manhattan Gen II Specifications

General IconGeneral
BrandTrane
ModelManhattan Gen II
CategoryChiller
LanguageEnglish

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