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Trane SFHJ090-162 User Manual

Trane SFHJ090-162
200 pages
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SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and
servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific
knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could
result in death or serious injury. When working on the equipment, observe all precautions in the literature
and on the tags, stickers, and labels that are attached to the equipment.
IntelliPak™ II
Commercial Single-Zone Rooftop Air Conditioners
with CV, VAV, SZVAV, or RR Controls
August 2013 RT-SVX24J-EN
Installation, Operation,
and Maintenance
“F0” and later design sequence
SEHJ090-162 SSHJ090-162
SFHJ090-162 SXHJ090-162
SLHJ090-162

Table of Contents

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Trane SFHJ090-162 Specifications

General IconGeneral
BrandTrane
ModelSFHJ090-162
CategoryAir Conditioner
LanguageEnglish

Summary

Installation, Operation, and Maintenance

IntelliPak™ II

Commercial Single-Zone Rooftop Air Conditioners with CV, VAV, SZVAV, or RR Controls.

Warnings, Cautions and Notices

Proper Field Wiring and Grounding Required

Ensures safe installation, preventing fire and electrocution hazards by following NEC and local codes.

Personal Protective Equipment (PPE) Required

Mandatory use of PPE for protection against electrical, mechanical, and chemical hazards.

Important Environmental Concerns

Addresses the impact of chemicals on the ozone layer and promotes responsible refrigerant handling.

Responsible Refrigerant Practices

Highlights the importance of technician certification and compliance with environmental regulations.

Overview of Manual

Model Number Descriptions

Unit Inspection

As soon as the unit arrives at the job site

Check nameplate, power supply, and inspect for shipping damage and material shortages.

Storage

Precautions to prevent condensate formation in electrical compartments and motors during storage.

Unit Clearances

Details minimum operating and service clearances for single or multiple unit installations.

General Information

Unit Nameplate

Details information found on the unit nameplates, including model, serial, and electrical data.

Commonly Used Acronyms

Provides an alphabetically listed definition of acronyms and abbreviations used in the manual.

Unit Description

Describes the standard features of Trane commercial single-zone rooftop air conditioners.

Human Interface Module (HI - standard on all units)

Explains how the HI module allows operator adjustment of parameters and status display.

Ventilation Override Module (VOM - Optional)

Initiates specified functions like space pressurization, exhaust, and purge control.

Constant Volume (CV) and Variable Air Volume (VAV) Units

Details the functions of various sensors and input devices used in CV and VAV applications.

Compressor (DX) Cooling

Explains compressor control and protection schemes functioning identically to traditional units.

Installation

Roof Curb and Ductwork

Provides guidelines for installing roof curbs and connecting ductwork for proper unit fit-up.

Pitch Pocket Location

Details the location for electrical entrance and recommendations for pitch pocket installation.

Field Converting Horizontal Ductwork (Supply or Return) from Right to the Left Side

Step-by-step procedure for converting horizontal ductwork from the right to the left side.

Unit Rigging and Placement

Heavy Objects!

Safety warning regarding proper lifting equipment rating for unit weight.

Air-Cooled and Evaporative Condensers—Three-Piece Unit Fit Up

Procedure for assembling three-piece units, including rigging and securing sections.

Air-Cooled and Evaporative Condensers—Two-Piece Unit Fit Up

Procedure for assembling two-piece units, including rigging and securing sections.

Complete Tubing and Wiring Connections

Air-Cooled Tubing Connection

Instructions for connecting refrigerant tubing for one-piece and multi-piece air-cooled units.

Evaporative Condenser Tubing Connection

Instructions for connecting refrigerant tubing for evaporative condenser units.

Electric Heat Wiring Connection

Procedure for connecting electric heat power and control wires.

Power and Control Wiring Connections

Guidelines for making power and control wire connections to the unit.

General Unit Requirements

Rigging the Unit

Checklists for setting the unit on the curb, connecting drain lines, and removing shipping hardware.

Main Electrical Power Requirements

Verifies power supply compliance and proper grounding of the unit.

Field Installed Control Wiring

Guidance for completing field wiring connections for various control types.

Requirements for Gas Heat

Ensures proper gas supply line installation, sealing, and pressure.

Requirements for Hot Water Heat

Instructions for routing water piping, installing the modulating valve, and actuator wiring.

Requirements for Steam Heat

Instructions for routing steam piping, installing the modulating valve, and vacuum breaker.

O/A Pressure Sensor and Tubing Installation

Steps for installing O/A pressure sensor and pneumatic tubing for VAV units.

Condensate Drain Connections

Details on connecting evaporator drain lines and the necessity of condensate traps.

Unit Startup

Sequence of Operation

Describes the operational sequences for cooling, heating, and ventilation modes.

Cooling Sequence of Operation

Details the staging of compressors and supply fan speed based on cooling demand.

Low Ambient Compressor Operation

Explains operation at low ambient temperatures, including LPC bypass and alternate control.

Units with Evaporative Condenser Sequence of Operation

Describes the sequence for evaporative condensers, including sump fill and head pressure control.

Energy Recovery Sequence of Operation

Explains how the energy recovery wheel operates in cooling and heating modes.

Gas Heating Sequence of Operation Standard

Details the sequence for two-stage and modulating gas furnaces.

Electric Heat Sequence of Operation

Describes the operation of electric heat stages for CV and VAV units.

Modulating Dehumidification (Hot Gas Reheat) Sequence of Operation

Explains how the system controls humidity using reheat and compressor staging.

Demand Control Ventilation Sequence of Operation

Details the operation of DCV based on CO2 levels and TRAQ™ sensor input.

Compressor Startup

Procedures for starting compressors, including verifying rotation and oil levels.

Refrigerant Charging

Steps for charging the system with refrigerant, including superheat and subcooling measurements.

Evaporative Condenser Startup

Specific startup procedures for evaporative condensers, including water connections and shipping bracket removal.

Thermostatic Expansion Valves

Explains the importance of proper expansion valve adjustment for system reliability.

Measuring Superheat

Procedure for measuring superheat to ensure accurate system operation.

Charging by Subcooling

Guidance for charging the system by subcooling, considering ambient conditions.

Electric, Steam and Hot Water Startup

Startup procedures for electric, steam, and hot water heating systems.

Gas Furnace Startup

Procedures for starting gas furnaces, including air/fuel mixture and flame adjustment.

Final Unit Checkout

Final checks and setup procedures before leaving the unit for operation.

Performance Data

Supply Fan with or without Variable Frequency Drive

Presents supply fan performance curves for various CFM and tonnage configurations.

Airside Pressure Drop Standard Evaporator Coil

Provides wet and dry airside pressure drop data for standard evaporator coils.

Exhaust Fan Performance

Contains performance curves for exhaust fans under different CFM and damper conditions.

Return Fan Performance

Provides performance curves for return fans under different CFM conditions.

Components

Economizer Damper Adjustment

Instructions for adjusting economizer dampers for proper airflow and closure.

Outside Air & Return Air Damper Operation

Details the operation and linkage of outside and return air dampers.

To Adjust the Outside Air Damper Travel

Procedure to adjust outside air damper travel for accurate airflow readings.

To Adjust the Return Damper Actuators

Procedure to adjust return damper actuators for proper positioning.

Energy Recovery Wheel (ERW)

Operation

Describes the function and operation of the energy recovery wheel section.

ERW Startup

Steps for starting up the energy recovery wheel, including segment and belt checks.

Segment Removal

Procedure for safely removing energy recovery wheel segments.

Filtration

Information on the galvanized steel filters used to protect the energy wheel section.

Service and Maintenance

Control Settings and Time Delays

Details control settings and time delays for various furnace and airflow components.

Monthly Maintenance

Routine checks for filters, coils, fans, and dampers during the cooling season.

Heating Season

Maintenance checks for heating season, including inspection of filters and heat exchanger.

Air-Cooled Coil Cleaning

Procedure for cleaning evaporator, reheat, and microchannel condenser coils.

Evaporative Condenser Coil Cleaning

Guidelines for cleaning evaporative condenser coils and sump water management.

Scroll Compressor Replacement

Procedure for replacing scroll compressors, including oil and refrigerant handling.

VFD Programming Parameters

Instructions for verifying and programming VFD parameters for optimal operation.

Unit Wiring Diagram Number

Warranty and Liability Clause

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