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Trane Voyager CV User Manual

Trane Voyager CV
122 pages
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SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and
servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific
knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could
result in death or serious injury. When working on the equipment, observe all precautions in the literature
and on the tags, stickers, and labels that are attached to the equipment.
Voyager™ Commercial
27.5 to 50 Ton 60 Hz
22.9 to 41.7 Ton 50 Hz
CV, VAV, or SZ VAV Rooftop Air Conditioners
with ReliaTel™ Controls, R-410A Refrigerant
August 2012 RT-SVX34F-EN
Installation, Operation,
and Maintenance
Model Numbers
“B” and later design sequence
TC*, TE*, YC*330B, 360B, 420B, 480B, 600B (60 Hz/3 phase)
TC*, TE*, YC*275B, 305B, 350B, 400B, 500B (50 Hz/3 phase)

Table of Contents

Questions and Answers:

Trane Voyager CV Specifications

General IconGeneral
ModelVoyager CV
RefrigerantR-410A
Compressor TypeScroll
DimensionsVaries by model; consult product submittal
WeightVaries by model; consult product submittal
Sound LevelVaries by model; consult product submittal
Unit WeightVaries by model; consult product submittal
AirflowVaries by model; consult product submittal

Summary

Voyager Commercial

Model Numbers

Lists the various model numbers for the units.

Warnings, Cautions, and Notices

Safety Warnings and Precautions

Details safety warnings, PPE requirements, and proper wiring/grounding.

Important Information

Covers environmental concerns and responsible refrigerant practices.

Overview of Manual

Describes the manual's content and structure.

General Information

Acronyms and Abbreviations

Provides a list of common acronyms and their meanings.

Unit Description

Offers a general overview of the unit's components and construction.

Precautionary Measures and Storage

Details safety precautions, specific hazards, and unit storage instructions.

Unit Dimensions and Weights

Installation Clearances and Ductwork

Specifies required clearances, roof curb, and ductwork installation.

Installation General Requirements

Condensate Drain Connection

Details the procedure for connecting the condensate drain line.

O/A Sensor & Tubing Installation

Explains the installation of the outside air sensor and associated tubing.

Units with Statitrac™

Covers installation requirements for units equipped with Statitrac™.

Installation Electrical

Disconnect Switch and Main Power Wiring

Covers the disconnect switch and primary power wiring requirements.

Proper Field Wiring and Grounding Required!

Highlights critical safety aspects of field wiring and grounding.

Installation Electrical

Electrical Service Sizing Data (60Hz)

Provides electrical service sizing data for 60Hz models.

Electric Heat and Crankcase Heater Sizing Data

Details electrical sizing for electric heat modules and crankcase heaters.

50Hz Electrical Service Sizing Data

Provides electrical service sizing data for 50Hz models.

Installation Electrical

Electrical Wire Sizing and Protection Device Equations

Explains equations for determining wire size and protection devices.

Load Definitions

Defines terms used in electrical wire sizing calculations.

Installation Electrical

Disconnect Switch Sizing (DSS)

Provides calculations for sizing disconnect switches.

Low Voltage Wiring and Control Power Transformer

Covers low voltage wiring and control power transformer details.

Field Installed AC Control Wiring

Details procedures for field-installed AC control wiring.

Installation Electrical

Field Installed DC Control Wiring

Details procedures for field-installed DC control wiring.

Remote Panels and Sensors

Constant Volume and Single Zone VAV Control Options

Describes available control options for CV and SZ VAV units.

Variable Air Volume (non-SZ VAV) Control Options

Details available control options for non-SZ VAV units.

Installation Electrical

Remote Zone Sensor and Panel Options

Lists and describes various remote zone sensors and panels.

Installation Electrical

Remote Sensor and Panel Descriptions

Provides details on specific remote sensors and panels.

Space Temperature Averaging

Space Temperature Averaging Procedure

Explains how to achieve space temperature averaging using multiple sensors.

Installation Piping

General Requirements and Gas Safety

Covers general piping requirements and hazards associated with gas.

Connecting the Gas Supply Line to the Furnace Gas Train

Provides steps for connecting the gas supply line to the furnace gas train.

Startup

Unit Control Modules

Describes the function and configuration of the unit's control modules.

Economizer Operation with a Conventional Thermostat (CV Only)

Explains how the economizer functions with a conventional thermostat.

Microelectronic Control Features

Details various electronic control features and their operations.

Startup

Economizer Operation with CV Controls

Explains economizer operation using CV controls and damper travel.

Modulating Power Exhaust

Describes the operation of the modulating power exhaust system.

Startup

Mechanical Cooling without Economizer

Explains mechanical cooling operation when no economizer is used.

Zone Temperature Control

Details zone temperature control for occupied cooling and heating.

Supply Fan Operation

Covers supply fan operation for CV and SZ VAV units.

Supply Air Tempering

Explains supply air tempering for CV and SZ VAV units.

Startup

Supply Fan Output Control for SZ VAV

Details supply fan output control for Single Zone VAV units.

Minimum Supply Fan Output and Mode Operation

Covers minimum supply fan output and mode operation for SZ VAV.

Startup

Supply Fan Mode ON Operation and Setpoint Arbitration

Explains supply fan mode ON operation and setpoint arbitration logic.

Ventilation Control and Demand Controlled Ventilation

Details ventilation control and DCV strategies for SZ VAV units.

Startup

Position Target Setpoints and Outside Air Damper Minimum Positions

Covers setting position targets and minimum OA damper positions without DCV.

Startup

Space Pressure Control

Explains the space pressure control scheme and its components.

Supply Air Temperature Control

Details supply air temperature control for heating and cooling modes.

Startup

Supply Air Temperature Control Details

Covers occupied cooling/heating and economizer control for supply air temp.

Zone Temperature Control and Warm-up Modes

Explains zone temp control without setbacks and warm-up modes.

Startup

Supply Duct Static Pressure Control

Details how to control and adjust supply duct static pressure.

Supply Air Temperature Reset

Explains the procedure for resetting supply air temperature based on conditions.

VAV Supply Air Tempering

Covers VAV supply air tempering for modulating gas heat units.

Constant Volume or Variable Air Volume Applications

Off Mode and Unoccupied Operation

Describes Off mode and unoccupied operation for CV/VAV units.

Mechanical Cooling with an Economizer

Explains economizer use for mechanical cooling based on conditions.

Gas Heat Control

Details the ignition sequence and timing for gas heat control.

Sequence of Operation

Purge Mode and Dehumidification Control

Covers Purge mode and humidistat control for dehumidification.

Failure and Overriding Conditions

Lists conditions that require special handling of supply fan speed and failures.

Emergency Stop and Phase Monitor

Describes the emergency stop function and the phase monitor module.

Sequence of Operation

Low Pressure Control (LPC) Sequence

Details the low pressure control sequence for compressor protection.

High Pressure Control and Temperature Discharge Limit

Explains high pressure control and temperature discharge limit functions.

Power Exhaust Control (Standard) and Space Pressure Control

Covers standard power exhaust control and space pressure control.

Sequence of Operation

Power Exhaust Control (Tracking) and Lead/Lag Control

Describes tracking power exhaust and lead/lag control functions.

Coil Frost Protection and Dehumidification Frost Protection

Explains frost protection for coils and dehumidification frost protection.

VFD Programming Parameters and Condenser Fan Sequencing

Covers VFD programming and condenser fan sequencing control.

Preparing the Unit for Operation

Startup Checklist and Electrical Checks

Provides a checklist for unit startup and electrical connection verification.

Startup

Electrical Phasing and Voltage Requirements

Details electrical phasing importance and supply voltage requirements.

Starting the Unit

Startup Procedures and Test Modes

Outlines unit startup steps and available test modes for verification.

Service Test Switch Location

Identifies the location of the service test switch for field use.

Startup

Test Mode States Tables

Provides tables detailing test mode states for various unit configurations.

Startup

Test Mode States Tables

Continues tables detailing test mode states for various unit configurations.

Verifying Proper Fan Rotation

Fan Rotation Verification Procedure

Explains how to verify the correct rotation of the fan.

Startup

Supply Fan Performance Tables (60 Hz)

Provides performance data tables for supply fans (27.5-35 Ton, 60 Hz).

Startup

Supply Fan Performance Tables (60 Hz)

Provides performance data tables for supply fans (40-50 Ton, 60 Hz).

Startup

Supply Fan Performance Curves (60 Hz)

Presents curves showing supply fan performance characteristics.

Startup

Supply Fan Performance Tables (50 Hz)

Provides performance data tables for supply fans (22.9-29.1 Ton, 50 Hz).

Startup

Supply Fan Performance Tables (50 Hz)

Provides performance data tables for supply fans (82-105 kW, 50 Hz).

Startup

Supply Fan Performance Tables (50 Hz)

Provides performance data tables for supply fans (33.3-41.7 Ton, 50 Hz).

Startup

Supply Fan Performance Curves (50 Hz)

Presents curves showing supply fan performance for 50 Hz models.

Startup

Economizer Damper Pressure Drop Tables

Lists pressure drop data for economizer dampers based on airflow.

Startup

Component Static Pressure Drops

Provides static pressure drop data for various unit components.

Supply Fan Drive Selection

Details the selection of supply fan drives based on motor size.

Startup

Component Static Pressure Drops (50 Hz)

Lists static pressure drop data for unit components in 50 Hz.

Exhaust Fan Operation

Exhaust Fan Operation Procedures and Adjustments

Details how to operate and adjust exhaust fans, including damper stops.

Startup

Power Exhaust Fan Performance Tables

Provides performance data for power exhaust fans.

Economizer Damper Adjustment

Economizer (O/A) Dampers

Explains how to adjust economizer dampers for correct pressure drop.

Manual Fresh Air Damper Adjustment

Details the procedure for adjusting the manual fresh air damper.

Startup

Economizer Damper Setup Tables

Lists tables for setting economizer damper static pressure.

Manual Fresh Air Damper Adjustment

Details the procedure for adjusting the manual fresh air damper.

Starting the Compressor

Compressor Startup Procedures (27.5-35 Ton Units)

Provides steps for starting compressors on 27.5-35 ton units.

Compressor Startup Procedures (40 to 50 Ton Units)

Provides steps for starting compressors on 40-50 ton units.

Startup

Compressor Oil Checks and Replacements

Covers checking compressor oil levels and replacement procedures.

Startup

Operating Pressure Charts (60 Hz)

Presents charts for operating pressures of 27.5 and 30 Ton units.

Startup

Operating Pressure Charts (60 Hz)

Presents charts for operating pressures of 35 and 40 Ton units.

Startup

Operating Pressure Charts (60 Hz)

Presents charts for operating pressures of 50 Ton units.

Startup

Operating Pressure Charts (50 Hz)

Presents charts for operating pressures of 22.9 Ton units.

Startup

Operating Pressure Charts (50 Hz)

Presents charts for operating pressures of 25.4 and 29.2 Ton units.

Startup

Operating Pressure Charts (50 Hz)

Presents charts for operating pressures of 33.3 Ton units.

Startup

Operating Pressure Charts (50 Hz)

Presents charts for operating pressures of 41.7 Ton units.

Scroll Compressor Operational Noises

Compressor Noise Characteristics

Describes typical sounds from scroll compressors during operation and shutdown.

Compressor Crankcase Heaters

Crankcase Heater Functionality

Explains the importance and operation of crankcase heaters.

Charging by Subcooling

Subcooling Measurement Procedure

Details the process for measuring subcooling for refrigerant charging.

Gas Heat Units

Gas Heat Startup Procedure

Provides steps for starting up gas heat units and checking ignition.

Startup

Electric Heat Units Startup

Guides on starting up electric heat units and checking amperage.

Final Unit Checkout

Outlines final checks for constant volume and VAV units after startup.

Pre-Installation

General Unit Requirements

Lists general requirements for unit installation, including roof curbs.

Electrical Requirements

Covers requirements for field wiring, grounding, and power supply.

Gas Heat Requirements

Details requirements for gas supply lines and piping.

Sequence of Operation

Mechanical Cooling Sequence

Describes the sequence of operations for mechanical cooling.

Economizer Operation

Explains economizer operation based on dry bulb temperature.

Sequence of Operation

Economizer Operation Modes

Details economizer operation based on reference and comparative enthalpy.

Dehumidification Sequence

Explains the sequence for dehumidification using modulating hot gas reheat.

Sequence of Operation

Purge Mode and Dehumidification Control

Covers Purge mode and humidistat control for dehumidification.

Gas Heat Sequence of Operation

Details the sequence for gas heat operation, including ignition.

Fan Operation for VAV Units

Explains fan operation for VAV units during heating modes.

Sequence of Operation

VAV Unit Fan Operation and Ignition Control

Covers VAV fan operation and ignition control module functions.

High Temperature Limit and Electric Heat Sequence

Details high temperature limits and electric heat operation sequences.

Sequence of Operation

Compressor Cooling and Heating Operation

Describes compressor cooling and occupied heating operation sequences.

Fan Speed Control for Cooling Stages

Explains minimum fan speeds for different cooling stages.

Sequence of Operation

Modulating Heat Operation with SZVAV

Details modulating heat operation for SZVAV units.

Unoccupied Operation and Dehumidification

Covers unoccupied modes and dehumidification operations.

Sequence of Operation

Failure and Overriding Conditions

Lists conditions that require special handling of supply fan speed and failures.

Low Pressure Control (LPC) Sequence

Details the low pressure control sequence for compressor protection.

High Pressure Control and Temperature Discharge Limit

Explains high pressure control and temperature discharge limit functions.

Maintenance

Fan Belt Adjustment

Describes the procedure for adjusting and maintaining fan belts.

Maintenance

Monthly Maintenance Tasks

Lists tasks for monthly inspection and maintenance of the unit.

Filters

Provides information on filter types and dimensions.

Maintenance

Heating Season Maintenance

Details maintenance checks and procedures for the heating season.

Maintenance

Coil Cleaning Procedures

Provides instructions for cleaning evaporator, condenser, and reheat coils.

Microchannel Condenser Coil Repair

Guides on repairing or replacing microchannel condenser coils.

Refrigerant Evacuation and Charging

Refrigerant Handling and Compressor Protection

Covers safe handling of R-410A, evacuation, and compressor protection.

Compressor Oil Management

Details procedures for checking and maintaining compressor oil.

Maintenance

Compressor Replacements and Electrical Phasing

Guides on replacing compressors and performing electrical phasing.

Precision Suction Restrictor

Explains the use and selection of precision suction restrictors.

Diagnostics

RTRM Unit Control Diagnostics

Explains how to check the RTRM for diagnostics and system status.

System Status / Diagnostics Checkout

Provides a procedure for checking system status using a DC voltmeter.

Diagnostics

Interpreting RTRM Outputs and CV/SZ VAV Diagnostics

Explains RTRM output meanings and diagnostics for CV/SZ VAV units.

VAV Diagnostics and Service Indicators

Details VAV-specific diagnostics and service indicators.

Diagnostics

Resetting Cooling and Ignition Lockouts

Provides methods for resetting system lockouts and checking indicators.

ZSM Service Indicators

Explains the function of ZSM service LEDs for various conditions.

Diagnostics

RTRM Zone Sensor Module (ZSM) Tests

Outlines test procedures for ZSM components like thermistors and setpoints.

Programmable & Digital Zone Sensor Test

Details testing serial communication voltage and zone sensor parameters.

ReliaTel Refrigeration Module (RTRM) Default Chart

RTRM Default Operations for CV, SZ VAV, and VAV Units

Lists default operational settings for RTRM when inputs are lost.

Economizer Actuator (ECA) Test Procedures

ECA LED Indicator and Sensor Testing

Explains ECA LED indicators and procedures for testing its sensors.

ReliaTel Air Module (RTAM) Tests

Testing VFD Output and Keypad

Guides on testing RTAM VFD output and keypad functionality.

Testing VAV Setpoint Potentiometers

Details how to test VAV setpoint potentiometers on the RTAM.

ReliaTel Air Module (RTOM) Tests

Testing VFD Output and Keypad

Guides on testing RTOM VFD output and keypad functionality.

Compressor—Blink Codes

Explains blink codes indicating compressor protection status and faults.

Troubleshooting

Unit Will Not Operate or Fan Operates

Addresses issues where the unit won't operate or only the fan runs.

Heating/Cooling Control Issues

Covers problems with heating, cooling, or setpoint control.

Compressor and Fan Motor Issues

Details troubleshooting for compressor and fan motor failures.

Diagnostics

Motor Cycling and Heat Operation Issues

Addresses problems with motor cycling, heat operation, and capacitor failures.

Diagnostics

Economizer and Fan Operation Issues

Troubleshoots economizer operation and fan cycling problems.

Diagnostics

Economizer Efficiency and Power Exhaust Issues

Addresses economizer efficiency problems and power exhaust operation failures.

VFD and Power Exhaust Fan Cycling Issues

Troubleshoots VFD operation and power exhaust fan cycling problems.

Component Failure Mode Analysis

Details failure responses and diagnostics for various unit components.

Diagnostics

Troubleshooting Specific Component Failures

Lists troubleshooting steps for specific component failures like sensors and contactors.

TR-200 VFD Programming Parameters

VFD Parameter Verification and Setup

Guides on verifying and setting TR-200 VFD parameters.

Unit Wiring Diagram Numbers

TC/TE Unit Wiring Diagrams

Lists wiring diagram numbers for TC/TE units based on airflow and voltage.

Unit Wiring Diagram Numbers

VAV and SZ VAV Unit Wiring Diagrams

Lists wiring diagram numbers for VAV and SZ VAV units.

Unit Wiring Diagram Numbers

YC Unit Wiring Diagrams

Lists wiring diagram numbers for YC units based on airflow and voltage.

Unit Wiring Diagram Numbers

YC Unit Wiring Diagrams

Continues listing wiring diagram numbers for YC units.

Warranty and Liability Clause

Commercial Equipment Warranty Terms

Outlines the warranty terms for commercial equipment, 20 tons and larger.

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