Traulsen RBC100 User Manual

This Traulsen unit is built to our highest quality standards. We build our refrigerators, freezers and heated
cabinets this way as a matter of pride. This philosophy has made Traulsen the leader in commercial refrig-
eration since 1938. We thank you for your choice and confidence in Traulsen equipment and we know you
will receive many years of utility from this equipment.
All Traulsen units are placed on a permanent record file with the service department. In the event of any
future questions you may have, please refer to the model and serial number found on the name tag affixed
to the unit. Should you need service, however, call us on our toll free number, 800-825-8220 between 7:30
am and 4:30 pm CST, Monday thru Friday. It is our pleasure to help and assist you in every possible way.
Traulsen & Co., Inc.
OWNER’S MANUAL
Instructions for the installation, operation,
and maintenance of all Blast Chill Models:
Undercounter Model: RBC50
Reach-In Model: RBC100
Roll-In Models: RBC200 & RBC400
Roll-Thru Models: RBC200RT & RBC400RT
INSTALLER
COMPLETE THE FOLLOWING INFORMATION PRIOR TO UNIT INSTALLATION
INITIAL START DATE: SERIAL NO.
MODEL TYPE:
COMPANY/INDIVIDUAL NAME:
INSTALLER:
RBC DOC REV. 12/02 P/N 375-60180-00
Quality Refrigeration

Traulsen RBC100 Specifications

General

Voltage	208-230/115/60/1
Full Load Amperes	15.1 A
Circuit Ampacity	20 amp
Refrigerant	R404A
BTU/HR 1[1]⁄4 HP Blast Chill Compressor	5460
BTU/HR [1]⁄2 HP Holding Compressor	2280
Heat Load (chill compressor) BTU/HR	12000
Heat Load (holding compressor) BTU/HR	5800

Weight and Dimensions

Net Capacity	19.72 cu. ft. (557.5 l)
Max. Product Capacity	100 lbs. (45.4 kg)
Length - Overall	34 in. (86.4 cm)
Depth - Overall	41[5]⁄8 in. (105.7 cm)
Depth - Cabinet only	36 in. (91.4 cm)
Depth - with Door Open 90°	74 in. (188.0 cm)
Clear Door Width	22[5]⁄8 in. (57.5 cm)
Clear Door Height	33[1]⁄4 in. (84.5 cm)
Height - Overall on 6" Legs	80[1]⁄8 in. (203.5 cm)

Summary

Owner's Manual Introduction and Installer Section

Manual Overview and Model Identification

Introduces Traulsen's quality and lists the Blast Chill models covered by the manual.

Installer Information Section

Section for installers to complete unit installation details before initial start-up.

Serial Tag and Receipt Inspection

Understanding the Serial Tag

Explains the purpose and location of the permanently affixed serial tag.

Performing Receipt Inspection

Details procedures for inspecting the unit for damage upon delivery.

Installation: Location and Preparation

Selecting the Unit Location

Guidelines for selecting an appropriate location for the unit to ensure proper operation.

Installation: Physical Setup

Unpacking and Pallet Removal

Instructions on how to safely unpack and remove the unit from its shipping pallet.

Wiring Diagram Reference

Directs users to wiring diagrams for service and non-standard configurations.

Installing Legs or Casters

Step-by-step guide for attaching legs or casters and leveling the unit.

Installation: Electrical and Clearances

Electrical Cord and Plug Guidelines

Guidance on electrical cord usage, grounding, and avoiding unauthorized modifications.

Specific Electrical Requirements

Specifies the necessary electrical connections and circuits for different models.

Maintaining Proper Clearances

Outlines required clearances around the unit for airflow and maintenance access.

Installation: Condensate and Remote Units

Condensate Removal Methods

Instructions for condensate removal using floor drains or evaporative pan kits.

Remote Condensing Unit Requirements

Specifies requirements for remote condensing units based on model and refrigerant.

Remote Unit Cut-Out Settings

Details low-pressure cut-out settings for remote condensing units.

Sealing Roll-In/Roll-Thru Units

Instructions for sealing the base of Roll-In/Roll-Thru units for NSF compliance.

Installation: Model-Specific Procedures

Installing RBC50 Control Panel

Step-by-step instructions for attaching the detached control panel to the RBC50 unit.

Attaching RBC400 Units Together

Guide for connecting multiple RBC400/RBC400RT units, including probe and control harness connections.

Care and Maintenance Procedures

Cleaning the Condenser Coil

Importance and procedure for regularly cleaning the condenser coil for efficiency.

Cleaning Exterior and Interior

Recommendations for cleaning exterior stainless steel and interior components.

Installing Printer Paper

Instructions for replacing the printer paper roll and ribbon.

Other Operational Information

Service Agency Check and Start-Up

Procedure for arranging a service agency inspection for warranty validation.

Other Operational Information (cont.)

On-Site Blast Chill Training

Information on comprehensive operator training programs offered by Traulsen.

Service Information and Checks

Steps to take before calling for service, including basic checks.

Blast Chill Operation: Food Handling

Loading Food into Pans

Guidelines for loading food into pans, emphasizing pan depth for optimal chilling.

Covering Foods for Chilling

Recommendations for covering food with plastic wrap or foil for moisture retention.

Blast Chill Operation: Batching and Placement

Grouping Foods for Batches

Strategy for grouping foods with similar cooling properties for efficient batch processing.

Understanding Maximum Load

Specifies the maximum recommended food capacity for different Blast Chill models.

Optimal Pan Placement

Advice on arranging pans within the unit for optimal air circulation and cooling.

Blast Chill Operation: Probes and Examples

Correct Food Probe Placement

Instructions on correctly inserting food probes into product for accurate temperature monitoring.

RBC50 Example Batches

Illustrates various combinations of probe assignments for different batches on the RBC50 model.

Blast Chill Operation: Model-Specific Examples

RBC100 Example Batches

Shows different probe and batch configurations for the RBC100 model.

Blast Chill Operation: Roll-In Model Examples

Roll-In Model Example Batches

Demonstrates probe and batch arrangements for Roll-In and Roll-Thru models.

Operating the Blast Chill Control System

Control Panel Overview and Buttons

Identifies and describes the functions of each button and display on the Digitraul II control panel.

Understanding Operating Modes

Explains the five basic operating modes: Maintenance, Blast Chill, Soft Chill, Flash Chill, and Constant Chill.

Operating the Blast Chill Control: Batch Functions

Continuous Batching Operation

Details how to operate the unit in continuous batching mode for Blast Chill and Flash Chill.

Probe Temperature Monitoring

How to check and display the current temperature sensed by the food probes.

Lock and Unlock Control Features

Describes how to lock and unlock the control panel to prevent unauthorized changes.

Defrost Cycle Procedures

Explains both automatic and manual defrost cycles and their impact on operation.

Printout Data Functionality

Instructions on how to print current data and information about stored batch data.

Resetting Unit Date and Time

Procedure for setting the unit's internal date and time.

Programming a New Batch Cycle

Step-by-step guide to initiating and programming a new batch cycle.

Operating the Blast Chill Control: Cycle Management

Selecting Chill Mode and Probes

How to select the desired chill mode (Blast, Soft, Flash) and assign food probes.

Starting and Stopping Chill Cycles

Instructions on how to start a programmed cycle and stop it using the reset button.

Operating the Blast Chill Control: Configuration

Control Panel Configuration Settings

Detailed procedure for configuring unit settings like temperature ranges and print copies.

Understanding Printouts and Data Logs

Probe Temperature and Alarm Warnings

Explains probe temperature sensing and various alarm conditions related to probes.

Current Data Printout Details

Describes the information included in a current data printout from the unit.

Constant Chill Cycle Batch Data

Details the batch data printed automatically at the end of a Constant Chill cycle.

Understanding Printouts: Cycle Data

Blast Chill Cycle Batch Data

Explains the batch data printed at the end of a Blast Chill cycle, including temperature graphs.

Understanding Printouts: Historical Data

The 72-Hour Data Log

Describes the 72-hour log printout, which records temperature data in 5-minute increments.

Understanding Printouts: Warning Notifications

Food Probe Failure Warnings

Details specific warning notifications for food probe failures, batch run times, and refrigeration issues.

Troubleshooting Common Issues

Symptoms and Probable Solutions

Lists common operational issues and their probable causes and solutions.

Wiring Diagram: RBC50 Model

Wiring Diagram: RBC100 Model

Wiring Diagram: RBC200 & RBC200RT Models

Wiring Diagram: RBC400 & RBC400RT Models

Warranty Information

Standard Domestic Warranty Terms

Outlines the terms and conditions of the standard domestic warranty for Traulsen equipment.

International Commercial Warranty Terms

Details the warranty coverage for international commercial purchases.

Parts List