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UTIFORM HD 50/07 - User Manual

UTIFORM HD 50/07
140 pages
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HD 50/07
www.utiform.com departamento.técnico@utiform.com Tlfn.+34 96 570 29 82 Fax. +34 96 570 29 83www.utiform.com departamento.técnico@utiform.com Tlfn.+34 96 570 29 82 Fax. +34 96 570 29 83
INSTRUCCIONES
Instruction bookInstruction book
Betriebsanleitung
Manuel d' instructionsManuel d' instructions

Table of Contents

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Summary

INTRODUCTION

2. Basic Safety instructions

General Safety Guidelines

Obligations, guarantee, correct use, protective devices, normal operation, service, changes, cleaning, compressor regs.

3. Transport

Transport Safety and Methods

Special safety, crane, towing elements, preparation, trailer, and lorry transport.

4. Description of the machine

4.1 Technical specifications

Performance and dimensional data for different models.

4.2 Standard equipment

List of included accessories and documentation.

4.3 Optional equipment

List of available additional accessories.

5. Service elements

Control Panel and Indicators

Overview of control panel, pressure gauge, ball valves, indicators.

Safety and Control Features

Emergency switch, hydraulic distributor, remote control.

5.1.2 Thermo contact temperature air-oil mix (TM)

5.1.3 Hour counter (H)

5.1.5 Motor oil Pressure switch (P)

5.1.6 Temperature motor oil (T). Thermo contact

5.1.8 Excess air pressure

5.1.14.- Emergency stop

5.2 Electrical circuit

6 Preparation for operation

6.1 Safety indications

Site selection, stable area, space for hopper.

Environment and Placement Precautions

Dust, ventilation, explosion risk, toxic substances, and placement.

Machine Securing and Transport Pipe Setup

Securing machine, safety devices, and transport pipe layout.

6.2 Transport hoses and couplings

Pipe diameter selection based on material granulation.

6.3 Operation in closed spaces

Closed Space Operation Guidelines

Regulations, ventilation, exhaust, placement, and maintenance in confined areas.

6.4 Prior to start up

Pre-Startup Checks

Battery, fuel, oil checks, and pressure purge.

7. Operation

7.1 Safety indications

Follow professional body regulations and accident prevention standards.

7.2 Safety indications during normal operation

Pressure Vessel and Safety Valve

Pressure vessel use, maintenance, and safety valve checks.

7.2.3 Accident prevention

Protection of moving parts.

7.3 Check prior to start up

Pre-Startup Checks and Safety Systems

Pre-startup checks, safety systems, and warnings.

7.4 Mixing

Mixing Process Steps

Step-by-step procedure for mixing materials.

Filling Level Warning

Warning on filling level and consequences.

7.5 Transport

Transport Modes and Pressure Settings

Automatic vs. manual modes, pressure for different transport types.

Laying the transport hoses

Importance of hose layout for material transfer.

7.6 Automatic lubrication

7.7 Feed hopper

Feed Hopper Operation and System

Description, advantages, and hydraulic system for the feed hopper.

7.9 Remote control

Remote Control Operation and Battery

Operation via transmitter, battery replacement, and charging.

7.10 End of work

Cleaning the Machine

Daily cleaning, prohibited agents, and protection of components.

Mixer Tank and Hose Cleaning

Procedures for cleaning tank, hoses, and receptacles.

7.11 Faults in material transport

Troubleshooting material flow and blockages.

7.12 Fault in road transport

Braking Mechanism Faults

Symptoms and solutions for weak, reversing, or overheated brakes.

7.13 Winter operation

Winter Operation Precautions

Challenges, preparation, and precautions for low temperatures.

8. Compressor

8.1 General Description

Overview of the air compressor, its cooling, and support system.

8.5 Operating diagram

8.6 Unit operation

Unit Operation Processes

Startup, air flow, electrovalve, pressure regulation, and circuits.

8.7 Operating Instructions

Initial Startup and First Service

Initial startup and first service by technicians.

Machine Placement and Preparation

Placement, leveling, air intake, fuel/oil checks, battery prep.

8.7.2 Start up

Startup sequence, indicators, warnings, and battery safety.

8.7.4 Stoppage of the compressor

Compressor Stoppage Procedure

Running on empty, disconnecting, pressure checks, oil checks, tap warnings.

8.8 Correct working temperatures and pressures

Working Temperature Guidelines

Ambient and mixture discharge temperatures, cold weather operation.

Working Pressure Specifications

Designed working pressure.

9 Maintenance

Maintenance and Repair Safety

Safety for maintenance, repair, and tool usage.

9.3 Machine Safety indications

General safety rules for machine operation.

9.4 Battery Safety indications

Battery electrolyte hazards and explosion risk.

9.5 Daily lubricating points

Manual Lubrication Schedule

Daily lubrication points for mixer axle and bearings.

9.6 Weekly lubrication points

Weekly Lubrication Tasks

Weekly lubrication for hopper model.

9.7 Six monthly lubrication points

Six-Monthly Lubrication Tasks

Six-monthly lubrication for stationary device and hand brake.

9.8 Automatic lubrication centre

Automatic Lubrication Points

Points lubricated by the automatic system and monthly task.

9.9 Preventive maintenance - summary table

Maintenance Program Guidelines

Purpose, factors, and advice for the maintenance program.

Table 1. Preventive Maintenance Schedule

Preventive maintenance schedule table.

9.10 Unit maintenance

9.10.1 General Unit Checks

General checks for cleanliness, tightness, leaks, fan, and oil cooler.

9.10.2 Check safety devices

Regular check of safety switches.

9.10.3 Check the safety valve

Authorized check of safety valve yearly.

9.10.4 Change the compressor oil

Frequency, oil type, and mixing warnings.

9.10.5 Motor oil change

Motor Oil Change Guidance

Consult motor manual and UTIFORM for oil recommendations.

9.10.6 Motor and;or compressor aspiration filter

Aspiration Filter Importance and Maintenance

Filtering particles, dust protection, and filter maintenance.

9.10.6.1. - Cleaning instructions.

Filter Cleaning Procedures

Daily cleaning, warnings against operating without filters.

9.10.7 Air-oil filter separator

Air-Oil Separator Function and Maintenance

Function, efficiency, and oil recovery of the separator.

9.10.7.1. - Check the state of the filter separator.

9.10.8 Oil filter

Oil Filter Function and Maintenance

Importance of oil injection and filter charge loss.

9.10.9 Air and oil radiator

Radiator Cleaning and Efficiency

Radiator cleaning and its impact on efficiency.

9.10.10 Motor

Motor Maintenance and Anomalies

Motor maintenance, repairs, and troubleshooting.

9.11 Additional maintenance every 8 hours of operation or on a daily basis.

Daily Checks Before Operation

Checks of hoses, oil levels, fuel, and lubrication system.

End-of-Work Cleaning and Checks

Machine cleaning, hose/belt checks, and filter indicator checks.

9.12 Additional maintenance every 40 hours of work or on a weekly basis

Weekly and 40-Hour Maintenance Tasks

Checks on lubrication system, belts, hoses, filters, tires, and wear plates.

1º Service: 50 initial hours of operation

Oil, filter changes, leak checks, and screw tightening.

9.13 Additional maintenance every 500 hours of operation or six monthly intervals

500-Hour; Six-Monthly Maintenance Tasks

Battery, radiator, belts, valves, wear parts, filters, bearings, seals checks/changes.

9.14 Additional maintenance every 1000 hours of operation or once yearly

1000-Hour; Yearly Maintenance Tasks

Reducer oil change and safety valve check.

9.15 Lighting

Lighting Check Before Transport

Check lighting functionality and replace bulbs.

9.16 Tires and chassis

Storage and Chassis Maintenance

Blocking for storage, greasing parts, tightening wheel screws.

10 Lubricants

Lubricant Specifications and Warnings

Diesel, gear, compressor, hydraulic oil specs, and warnings on mixing/used oil.

11 Location of faults or breakdown

Troubleshooting Guide

Table of common faults, diagnoses, and recommended solutions.

12 Storage

Storage Procedures

Procedures for short and long-term storage, including motor/compressor conservation.

12.2 Operations prior to stoppage

Pre-Stoppage Procedures

Steps before stopping for maintenance/storage.

Motor Lubrication, Fuel, and Startup after Storage

Motor oil, fuel circuit prep, and startup after storage.

13 Declaration of EC conformance

EC Conformance and Standards

Company ID, EC directives, European norms, and liability limits.

14 Safety checklist

Transport Hose and Coupling Maintenance

Change hoses and couplings every 3 months.

15 List of maintenance jobs

16 Spare part order form

UTIFORM HD 50/07 Specifications

General IconGeneral
BrandUTIFORM
ModelHD 50/07
CategoryBlower
LanguageEnglish