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Valor Ultimate User Manual

Valor Ultimate
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5108620/02
INSTALLER GUIDE
We trust that these instructions give sufficient details to enable this appliance to be
installed and maintained satisfactorily. However, if further information is required, our
Valor Technical Helpline will be pleased to help.
Telephone 08706 061 065 (National call rates apply in the United Kingdom)
In the Republic of Ireland call 0044 08706 061 065
INSTALLER: Please leave this guide with the
owner
© Valor Heating
Ultimate
Model 717
(GC No. 32-032-52)
INSET LIVE FUEL EFFECT GAS FIRE
THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20)
WHEN CONVERTED USING CONVERSION KIT NO. 0595221 THIS
APPLIANCE IS FOR USE WITH PROPANE GAS (G31)
THIS APPLIANCE IS SUITABLE ONLY FOR INSTALLATION IN THE UNITED
KINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE).
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Valor Ultimate Specifications

General IconGeneral
VentingDirect Vent
Heat SettingsVariable
Remote ControlYes
TimerYes
Power Source120V AC
Fuel TypeNatural Gas (NG) or Liquid Propane (LP)
ThermostatYes
Color OptionsBlack

Summary

SAFETY

Manual Handling Precautions

Guidance on safe lifting techniques for the appliance, emphasizing proper posture and grip.

APPLIANCE DATA

Refractory Ceramic Fibres (RCF) Information

Details on RCF materials, potential irritants, and safe handling procedures during installation and servicing.

Appliance Data Label Location

Information on where to find the appliance's data label, typically located at the base of the fire.

GENERAL INSTALLATION REQUIREMENTS

UK Gas Safety Regulations and Standards

Installation must comply with Gas Safety regulations, CORGI standards, and relevant British Standards.

Regional Installation Compliance

Compliance requirements for installation in England, Wales, Scotland, Northern Ireland, and the Republic of Ireland.

GENERAL INSTALLATION REQUIREMENTS

Hole-in-the-wall Installation Requirements

Guidelines for 'hole-in-the-wall' installations, including hearth requirements and distances from the opening.

Metal Flue Box Installation

Requirements for installing with a metal flue box conforming to BS715, including insulation.

Precast Flue Block System Installation

Suitability for precast concrete/clay flue block systems conforming to BS1289 or BS EN 1806, with dimension requirements.

GENERAL INSTALLATION REQUIREMENTS

Oversized Fireplace Opening Guidelines

Advice against using fireplace surrounds to reduce oversized openings, to prevent cracking.

Approved Flue Types

Details of suitable flues, including brick flues, insulated flues, and precast flue systems.

Minimum Flue Height Requirement

Specifies the minimum effective flue height required for proper operation.

Flue Obstruction and Debris Clearance

Ensuring the flue is clear of obstructions and debris at its base.

GENERAL INSTALLATION REQUIREMENTS

Flue Sealing and Single Use Requirements

Ensuring the flue is sealed and used only for one fireplace.

Flue Height Calculation and Usage Restrictions

Details on measuring flue height and restrictions on flue application.

Chimney Damper Handling and Pre-use Checks

Handling dampers/restrictors and requirements for chimneys used with solid fuel.

Fireplace Preparation: Draughts, Hearth, and Flatness

Sealing underfloor draughts, hearth thickness, and fireplace face flatness requirements.

GENERAL INSTALLATION REQUIREMENTS

Combustible Shelf Clearances

Minimum vertical clearance required from the hearth to combustible shelves based on shelf depth.

Wall Covering and Room Suitability

Effects of wall coverings and restrictions on room suitability for installation.

Extractor Fan and Ventilation Requirements

Guidelines for extractor fans and general ventilation requirements for the appliance.

GENERAL INSTALLATION REQUIREMENTS

Propane Appliance Room Location

Propane appliances must not be installed in rooms built entirely below ground level.

Combustible Cladding and Corner Clearances

Requirements for combustible cladding removal and minimum clearances to corner surfaces.

PACK CONTENTS

Fire Unit Components

List of items included in the main fire unit package, such as convection box, burner, and base coals.

Fire Front Components

List of items included in the fire front package, such as surround, casting, and cover casting.

FIREPLACE CHECK

Fireplace Size and General Condition

Checking fireplace dimensions, floor flatness, and front face condition for proper sealing.

Appliance Attachment Soundness and Methods

Checking the soundness of the fireplace for fixing methods (front surround or tension cables).

Metal Flue Box Installation Check

Ensuring the metal flue box top surface is covered with 50mm of mineral wool insulation.

Fireplace Flue Pull Test

Procedure for checking flue draught using smoke pellets, ensuring proper ventilation.

IGNITION CHECK

Ignition System Operation Check

Steps to check the piezo ignition system, spark generation, and electrode lead connection.

GAS SUPPLY CONNECTION

Concealed Gas Supply Pipe Connection

Detailed method for installing a concealed gas supply pipe, including template use and entry points.

Side Gas Supply Pipe Connection

Procedure for connecting the gas supply pipe from the side, with final installation details.

PREPARING APPLIANCE FOR INSTALLATION

Appliance Preparation Steps

Steps include removing transit tape, detaching the burner, fitting 'U' seals, and preparing for concealed connection.

Important: Aeration Setting Check

Crucial reminder to check the burner's aeration setting before proceeding with installation.

PREPARING APPLIANCE FOR INSTALLATION

Fitting the Foam Seal

Instructions for fitting the self-adhesive foam seal to the convector box flanges.

Flue Restrictor Usage

Guidance on when to fit the flue restrictor and when not to, based on flue type and draught.

CONVECTION BOX INSTALLATION

Convection Box Installation: Front Fixing

Detailed steps for fixing the convection box to the fireplace front surround using screws.

Convection Box Installation: Cable Retention

Steps for securing the convection box using tension cables and eyebolts.

CONVECTION BOX INSTALLATION

Cable Retention Adjustment and Securing

Instructions for threading, tensioning, and securing the cables for convection box retention.

CONVECTION BOX INSTALLATION

Convection Box Floor Fixing and Sealing

Steps for floor fixing the convection box and applying floor sealing tape for a secure installation.

BURNER & SUPPLY PIPE INSTALLATION

Burner and Supply Pipe Installation Steps

Refitting the burner unit, connecting the supply line, and performing gas soundness checks.

Preliminary Burner Operation Checks

Checking pilot ignition, burner lighting, and flame control from HIGH to LOW.

Lighting the Burner Procedure

Step-by-step guide to lighting the pilot and main burner, including safety checks.

Operating the Burner Controls

How to operate the control knob for HIGH, LOW, and pilot ignition settings.

BURNER & SUPPLY PIPE INSTALLATION

Reference Pressure Check

Checking the inlet pressure with a gauge and testing for gas soundness at the test point.

FITTING THE FRONT SURROUND

Fitting the Front Surround

Locating lugs, swinging the surround into place, and securing it with screws.

CERAMIC COALS INSTALLATION

Installing the Rear Base Coal

Placement of the rear base coal on the ledges of the burner unit.

Installing the Front Base Coal

Placement of the front base coal, locating it behind the front rim of the firebox.

CERAMIC COALS INSTALLATION

Installing Type 'A' Coals

Instructions for placing type 'A' coals correctly between the base coals for optimal flame effect.

Installing Type 'B' Coals

Instructions for placing type 'B' coals correctly between the base coals.

Installing Central Type 'A' Coals

Placement of type 'A' coals against the centre of the rear base coal.

Installing Right Side Type 'B' Coal

Placement of the final type 'B' coal at the right side of the firebox.

CERAMIC COALS INSTALLATION

Installing Final Type 'A' Coals

Placement of remaining type 'A' coals for best flame effect, ensuring correct spacing.

FIREFRONT CASTING INSTALLATION

Fitting the Fire Front Casting

Instructions for fitting the front casting, including screw adjustment and placement.

Fitting the Bottom Front Cover Casting

Placement of the bottom front cover casting below the fire front casting.

FULL OPERATING CHECKS

Rechecking Control Settings

Ensuring control operation is fully rechecked with ceramic fuel effect in position.

Lighting the Burner Post-Installation

Repeat of burner lighting procedure after installation, checking pilot and main burner function.

Operating the Burner Post-Installation

Testing burner operation from HIGH to LOW and checking pilot flame stability.

SPILLAGE & FLAME SUPERVISION CHECKS

Spillage Check Procedure

Detailed steps for performing the spillage test using a smoke match tube.

Spillage Test Conditions and Actions

Checking spillage with doors open, fan operation, and actions for unsatisfactory tests.

SPILLAGE & FLAME SUPERVISION CHECKS

Flame Supervision System Check

Checking the operation of the pilot unit's auto shut-off system for flame failure or low oxygen.

FINAL REVIEW

Customer Operation and Safety Guidance

Advising customer on operation, safety systems, new appliance odours, cleaning, and flue priming.

Servicing, Cleaning, and Handover Advice

Recommending annual servicing, cleaning practices, and handing over documentation.

SERVICING & PARTS REPLACEMENT

Safety: Gas Supply Isolation for Servicing

Always turn off the gas supply before commencing any servicing.

Annual Appliance Disconnection and Debris Check

Recommendation for annual disconnection and checking/clearing of debris from the fireplace opening.

RCF Handling During Servicing

Safe handling procedures for RCF materials during servicing, including dust minimization.

Cleaning and Gap Check for Servicing

Checking the appliance is clean and that gaps are not blocked by soot or debris.

SERVICING & PARTS REPLACEMENT

Soot/Debris Check on Electrode and Pilot

Checking that soot or debris is not impairing the electrode spark or pilot burner.

Soot/Debris Check on Main Burner

Ensuring soot or debris is not blocking any holes in the main burner.

Correct Replacement of Components

Making sure ceramic rear wall and coals are replaced correctly after servicing.

Post-Servicing Testing

Always performing gas soundness and spillage tests after servicing the appliance.

Checking Burner Aeration Setting

Important check to ensure the aeration setting is correct for proper burner operation.

Removing the Fire Front Surround

Step-by-step instructions for removing the fire front surround and cover casting.

SERVICING & PARTS REPLACEMENT

Removing the Burner Unit

Steps to remove the burner unit, including disconnecting the supply pipe and removing screws.

Removing the Pilot Unit

Procedure for removing the pilot unit, including detaching pilot pipe, thermocouple, and electrode lead.

Pilot Unit Replacement Note

Important note that the pilot unit must be replaced as a whole assembly.

Removing the Gas Valve

Steps to remove the gas valve, including detaching components like the thermocouple and inlet pipe.

SERVICING & PARTS REPLACEMENT

Gas Valve Component Removal Steps

Steps for detaching injector pipe, electrode lead, control knob, thermocouple, and gas valve.

Replacing the Burner Unit

Steps for replacing the burner unit, including supporting the injector and removing screws.

SERVICING & PARTS REPLACEMENT

Removing the Main Burner Injector

Steps to remove the main burner injector, including removing the burner and clamping screw.

Removing Appliance from Fireplace

Procedure for removing the appliance, involving detaching the burner unit and releasing retention methods.

SHORT LIST OF SPARES

Spares List Key and Descriptions

List of key components with corresponding descriptions and part numbers for ordering spares.

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