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.
❑ Insert bearing shells centrally.
❑ Check for secure seating.
❑ Axial clearance, wear limit: 0.37 mm
❑ Check radial clearance with Plastigage: Wear limit: 0.08 mm, do not rotate crankshaft when checking
radial clearance.
7 - Cylinder block
❑ Checking cylinder bores ⇒ page 42 .
❑ Piston and cylinder dimensions ⇒ page 40 .
8 - Conrod bearing cap
❑ Note installation position.
❑ Caps fit only in one position and only on the corresponding conrod due to breaking procedure (cracking)
for separating cap from conrod.
9 - Oil spray jet
❑ For piston cooling.
10 - 25 Nm
❑ Insert without sealant.
11 - Conrod bolt, 30 Nm +
1
/
4
turn (90°) further
❑ Renew.
❑ Oil threads and contact surface.
❑ Use old bolt for measuring radial clearance.
3.2 Piston and cylinder dimensions
Piston ∅ Cylinder bore ∅
Basic di‐
mension
mm 80.96 81.01
3.3 Checking piston projection at TDC
Special tools and workshop equipment required
♦ Measuring bridge -VW 382/7-
Golf 2004 ➤ , Golf Plus 2005 ➤ , Passat 2006 ➤ , Touran 2003 ➤
4-cylinder diesel engine (2.0 l engine, 4 valve) - Edition 02.2011
40 Rep. gr.13 - Crankshaft group
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