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4 Crankshaft
Assembly overview - crankshaft ⇒ page 44 .
Crankshaft dimensions ⇒ page 44 .
Pulling needle bearing out of and driving into crankshaft
⇒ page 45 .
4.1 Assembly overview - crankshaft
1 - Bearing shells 1, 2, 4 and 5
❑ For bearing cap without
oil groove.
❑ For cylinder block with
oil groove.
❑ Do not interchange
used bearing shells
(mark).
2 - 65 Nm +
1
/
4
turn (90°) fur‐
ther
❑ Renew.
❑ To measure radial clear‐
ance, tighten to 65 Nm
but not further.
3 - Bearing cap
❑ Bearing cap 1: belt pul‐
ley end.
❑ Bearing cap 3 with re‐
cesses for thrust wash‐
ers.
❑ Bearing shell retaining
lugs in cylinder block
and bearing caps must
align.
4 - Bearing shell 3
❑ For bearing cap without
oil groove.
❑ For cylinder block with
oil groove.
5 - Thrust washer
❑ For bearing cap 3.
❑ Note fixing arrange‐
ment.
6 - Crankshaft
❑ Axial clearance new: 0.07…0.17 mm, wear limit: 0.37 mm
❑ Check radial clearance with Plastigage new: 0.03…0.08 mm, wear limit: 0.17 mm
❑ Do not rotate crankshaft when checking radial clearance.
❑ Crankshaft dimensions ⇒ page 44 .
7 - Thrust washer
❑ For cylinder block, bearing 3
4.2 Crankshaft dimensions
(Dimensions in mm)
Golf 2004 ➤ , Golf Plus 2005 ➤ , Passat 2006 ➤ , Touran 2003 ➤
4-cylinder diesel engine (2.0 l engine, 4 valve) - Edition 02.2011
44 Rep. gr.13 - Crankshaft group
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