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Volvo Penta TID162AP User Manual

Volvo Penta TID162AP
164 pages
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Workshop manual
TAD1630G/GE/P/V, TAD1631G/GE, TID162AP,
TWD1620G/GH, TWD1630G/GE/P/V,
TD164KAE

Table of Contents

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Volvo Penta TID162AP Specifications

General IconGeneral
Engine ModelTID162AP
Number of Cylinders6
AspirationTurbocharged
Displacement16.12 liters
Bore144 mm
Stroke165 mm
Fuel SystemUnit injector
Cooling SystemHeat exchanger
Emission ComplianceIMO Tier II
Engine TypeIn-line 6-cylinder diesel engine with turbocharger, intercooler and direct injection

Summary

Safety Precautions

Workshop Manual Introduction and Safety Symbols

Overview of manual's scope and highlights of safety symbols for hazard identification.

Volvo Penta Repair Instructions

Technician Responsibility and Torque Specifications

Stresses adherence to specifications, tolerances, and provides general torque values for fasteners.

Volvo Penta Engine Design and Function

Cylinder Head, Block, and Seals Explained

Details individual cylinder heads, the cylinder block structure, and sealing methods.

Crankshaft and Piston Assembly Details

Describes crankshaft bearings, oscillation damper, and piston specifications.

Volvo Penta Engine Service Procedures

Copper Sleeve for Injectors Replacement

Detailed guide for replacing the copper sleeves used with injectors.

Cylinder Liners and Pistons Removal

Instructions for removing the cylinder liners and pistons from the engine block.

Fuel Injection Pump Housing Sealant (TAD1630...)

Procedure for applying sealant between the fuel injection pump housing and cylinder block.

Fuel Injection Pump Housing Sealant (TAD1631)

Sealant application steps for TAD1631 models, noting co-machined housing.

Output Shaft Seal Replacement (Timing Gear to Pump)

Guide for replacing the seal on the output shaft from the timing gear to the injection pump.

Output Shaft Seal Replacement (TAD1631)

Procedure for replacing the output shaft seal specifically for TAD1631 models.

Timing Gear Cover Sealant Replacement

Procedure for applying new sealant to the timing gear cover during replacement.

Main Bearings Replacement Process

Comprehensive guide for replacing main bearings, including cleaning and torquing procedures.

Crankshaft Replacement Steps

Detailed instructions for removing and replacing the crankshaft, including bearing checks.

Flywheel Casing Sealant Application

Instructions for applying sealant to the flywheel casing during reassembly.

Volvo Penta Lubrication System

Volvo Penta Lubrication Service Procedures

Oil Pump Replacement Guide

Steps for removing and replacing the engine oil pump.

Oil Pump Reconditioning Process

Detailed guide for reconditioning the oil pump, including disassembly and inspection.

Volvo Penta Fuel System

Injection Pump Types and Governor Systems

Details injection pump designs and governor types (RQ, RQV) used in different engine models.

Volvo Penta Fuel System Service Procedures

Injection Pump Removal and Installation

Step-by-step guide for removing and fitting the injection pump, including timing adjustments.

Intake and Exhaust Systems

Boost Pressure Checking and Adjustment

Procedure for checking boost pressure, including temperature correction.

Troubleshooting Low Boost Pressure Issues

Covers common causes of low boost pressure and their remedies.

Turbocharger Reconditioning (Schwitzer S4T)

Component breakdown and disassembly steps for turbocharger reconditioning.

Turbocharger Failure Measures and Replacement

Steps for addressing turbocharger failure and procedures for replacement.

Volvo Penta Cooling System

Coolant Pump Replacement Guide

Step-by-step instructions for removing and replacing the coolant pump.

Coolant Pump Reconditioning Steps

Detailed procedure for reconditioning the coolant pump, including disassembly and assembly.

Cooling System Pressure Testing

Detailed procedure for pressure testing the cooling system, including device checks.

Volvo Penta Electrical System

Starting with Auxiliary Battery and Arc Welding Safety

Safety guidelines and procedures for using auxiliary batteries and arc welding on the engine.

Volvo Penta Troubleshooting Guide

Engine Does Not Start Troubleshooting

Diagnoses and remedies for engine starting failures, including battery and starter issues.

Engine Starting Issues and Uneven Running

Troubleshooting steps for engines that crank but don't start, or start and run unevenly.

Engine Speed and Performance Issues

Troubleshooting for engines failing to reach correct speed or experiencing performance problems.

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