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Wacker Neuson DPU 6055 User Manual

Wacker Neuson DPU 6055
54 pages
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www.wackergroup.com
Operator´s Manual
Vibratory plate
DPU 6055
0109986en 005
0
4.2008
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Wacker Neuson DPU 6055 Specifications

General IconGeneral
BrandWacker Neuson
ModelDPU 6055
CategoryPower Tool
LanguageEnglish

Summary

Important Information

EPA Engine Certification and Emissions

Details about the EPA-certified engine and cautions regarding adjustments.

California Proposition 65 Warning

Warning about chemicals in exhaust known to cause cancer/birth defects in California.

Foreword

Manual Usage and Safety Guidance

Emphasizes reading and following safety instructions for safe operation.

Safety Instructions

General Operating Safety

Guidelines for operator age, fitness, training, and machine usage.

Safe Operation Practices - Part 1

Details on operating levers, breaks, refueling, and proximity to hazards.

Safe Operation Practices - Part 2

Covers keeping clear of moving parts, working near edges, soil capacity, and protective clothing.

Safe Operation Practices - Part 3

Includes avoiding hand injuries, ensuring stability, proper storage of trolley.

Safety Checks Before Operation

Covers pre-operation checks of controls and safety devices.

Maintenance Safety Guidelines

Covers using original parts, modifications, switching off drives, and battery disconnection.

Maintenance Safety Precautions

Addresses hydraulic lines, reinstalling safety devices, and avoiding water hosing.

Transport Safety Guidelines

Covers transport loading, securing, and ramp safety.

Scheduled Maintenance Checks

Requirement for annual checks by skilled technicians.

Technical Data

Machine Specifications Overview

Details item number, dimensions, weight, and power transmission for DPU 6055.

Engine and Electrical System Data

Provides fuel, consumption, tank capacity, battery, alternator, starter, and DC voltage specifications.

Hydraulic Control Specifications

Details hydraulic oil type, quantity, and lubricating grease specifications.

Product Description

Machine Applications

Describes suitability for various soil types and compaction of paving stones/concrete blocks.

Maximum Admissible Inclination

Illustrates and states the maximum tilt angle allowed for operation.

Description of Functionality - Part 1

Explains how vibration is generated and controlled for forward, standstill, and reverse motion.

Description of Functionality - Part 2

Details automatic V-belt pulley, vibration damping, and engine starting mechanism.

Transport and Compaction

Safe Machine Transport Procedures

Covers lifting, fuel handling, and securing the machine for transport.

Transport Securing and Lifting Points

Details proper use of lifting points and securing the machine on vehicles.

Compaction Ground Conditions

Factors affecting compaction depth and the need for tests.

Compaction on Sloped Surfaces

Guidelines for compacting on gradients, including approach direction and tilt limits.

Operation

Starting Procedure Requirements

Essential checks for engine oil and fuel before starting the machine.

Mechanical Oil Pressure Control Reactivation

Lists specific cases and steps for reactivating oil pressure control.

Operation Safety Warnings and Precautions

Warnings about exhaust fumes, switching off engine during maintenance, and starter sprays.

Electric Starting Sequence

Step-by-step guide for starting the engine using the electric starter.

Electric Start Post-Start Checks

Post-start checks for charge lamp, acoustic alarm, and air filter indicator.

Starting with Safety Crank - Initial Steps

Instructions for preparing and using the safety starting crank.

Safety Crank Operation Technique

Detailed method for turning the safety crank to start the engine.

Safety Crank Troubleshooting and Post-Start

Handling back kicks, stopping the engine, and checking the air filter after starting.

Cold Weather Starting Procedure

Specific steps for starting the engine in temperatures below -5 °C.

Jump-Starting with External Battery

Requirements for jumper cables and the correct sequence for jump-starting.

Forward, Reverse, and Standstill Operation

How to control direction and speed using the shift lever.

Compaction Without Extension Plates

Instructions for fitting protective screws when not using extension plates.

Safe Engine Stopping Procedure

Correct method for stopping the engine without damaging components.

Maintenance

Maintenance Schedule Overview

Lists components and their recommended maintenance intervals.

Engine Oil and Filter Maintenance

Details on checking and replacing engine oil and the oil filter.

Engine Oil Replacement Steps

Step-by-step guide for draining old oil and replacing the oil filter.

Oil Filter Replacement Details

Final steps for cleaning, sealing, refilling oil, and checking for leaks.

Air Filter Inspection and Cleaning

Procedures for inspecting and cleaning the air filter system and its components.

Air Filter Maintenance and Replacement

Steps for removing, cleaning, inspecting, and replacing the air filter element.

Fuel System Water Separator Check

Procedure for inspecting and draining the water separator in the fuel system.

Fuel Filter Replacement Procedure

Steps for replacing the fuel filter, including fuel line handling and leak checks.

Fuel System Screwed Connection Checks

Importance of checking screwed connections and not adjusting governor/injection system screws.

Battery Acid Level Check and Terminal Safety

How to check battery acid level and ensure terminal safety.

Hydraulic Control Oil Level and Venting

Procedures for checking hydraulic oil level and venting the hydraulic control system.

Exciter Oil Level Check and Filling

Steps for checking and topping up oil in the exciter unit.

Exciter Oil Changing Procedure

Detailed steps for draining and refilling the exciter oil, including safety warnings.

Exciter V-belt Inspection and Replacement

Guidelines for checking V-belt wear and procedure for replacement.

Troubleshooting

Forward and Reverse Speed Issues

Causes and remedies for low forward or reverse speeds and no reverse motion.

Hydraulic Oil Loss Diagnosis

Identifies leaks and defective hoses as causes for hydraulic oil loss.

Charge Lamp and Buzzer Faults

Troubleshooting for a charge control lamp that won't extinguish or a buzzing buzzer.

Engine Not Starting Causes

Lists potential causes like ignition lock, starter, battery, and oil level for engine starting failure.

Electrical Wiring Diagram

Wiring Diagram Component Identification

Lists and describes the components shown in the electrical wiring diagram.

Labels and Notices

Identification of Machine Labels

Identifies various labels on the machine, including air cleaner, starting procedure, and warnings.

Conformity and Certification

EC Conformity Certificate Details

Details the conformity assessment, notified body, and applicable directives for the equipment.

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