Wacker Neuson G 25

Wacker Neuson G 25

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wc_tx003641gb_FM10.fm

165

G 25 Maintenance Tier 4i Engines: Isuzu

770012

Table of Contents

Default Chapter3
- Default Chapter3
  - Machine Identification3
- Foreword4
  - Table of Contents7
1 Safety Information13
- Signal Words Used in this Manual13
- Machine Description and Intended Use14
- Safety Guidelines for Operating the Machine15
- Service Safety17
- Operator Safety While Using Internal Combustion Engines19
- Safety Guidelines for Mobile Generators20
- Safety Guidelines for Towing the Machine22
- Safety Guidelines for Lifting the Machine23
- Reporting Safety Defects23
2 Label Locations24
Table of Contents G25
3 Label Meanings26
4 Lifting and Transporting36
- Lifting the Machine36
- Before Towing Checklist37
- Towing the Machine38
- Preparing the Machine for Transport on a Truck or Trailer39
- Hazardous Materials Placards40
- Testing the Breakaway System (Hydraulic Surge Brakes)41
- Testing the Breakaway System (Electric Brakes)43
5 Machine Setup45
- Preparing the Machine for First Use45
- Positioning the Machine46
- Grounding the Generator48
- Recommended Fuel49
- Refueling the Machine (Basler Controller)50
- Refueling the Machine (Deep Sea Controller)51
6 Operation, Control, and Component Locations52
- Control / Component Locations52
- Control Panel Components53
7 Operation (Basler Controller)54
- Main Circuit Breaker54
- Engine Start Switch55
- Genset Pre-Alarms and Alarms (Shut-Down Conditions)56
- Overcurrent Condition57
- Using the Lugs and the Convenience Receptacles58
- Selecting the Voltage59
- Before Starting the Machine61
- Starting and Running the Machine62
- Stopping the Machine64
- Emergency Stop Switch64
- LCD Panel: Monitoring Machine Operation65
8 Working with Basler Controller67
- How to Use the Genset Controller LCD and Keypad67
- Menu Diagram of the Genset Controller68
- Menu Diagram Components69
- Using the Metering and Settings Menus70
- Logging in to the Genset Controller by Entering the Password71
- Adjusting the LCD Screen Contrast74
- Changing the Time/Date Settings75
- Changing the Sender Fail Time Delays76
- Changing the Units of Measure78
- Changing the Low Fuel Pre-Alarm Setting80
- Changing or Disabling the Low Fuel Alarm Setting82
- Changing the Cooldown Time Setting84
- Changing the Pre-Crank Time Delay (Glow Plug Timer)86
- Changing the Maintenance Interval88
- Resetting the Maintenance Interval Pre-Alarm90
- Resetting a Loss of Voltage Pre-Alarm92
- Accessing and Using the Event Log93
9 Operation (Deep Sea Controller)95
- Main Circuit Breaker95
- Genset Controller Power Switch96
- Selecting the Voltage97
- Deep Sea Controller Buttons/Functions99
- Genset Controller Alarms and Shut-Down Conditions101
- Before Starting the Machine103
- Starting and Running the Generator104
- Stopping the Generator106
- Emergency Stop Switch107
- Engine and Generator Monitoring108
10 Working with Deep Sea Controller: DSE 7310109
- Navigating the Menus110
- Adjusting Screen Contrast112
- How to Reset the Maintenance Timer113
11 How to Connect Loads (480V)114
- Best Practices for Balancing Loads115
- Connecting 480V, 3-Phase and Single-Phase Loads118
- Connecting a 240V 3Ø Load and a 240V 1Ø Load119
- Connecting 240V and 120V Single-Phase Loads120
  - Connecting a 208V 3Ø Load and Multiple 120V 1Ø Loads121
  - Connecting a 220–240V 3Ø Load and Multiple 127–133V 1Ø Loads122
12 How to Connect Loads (600V)123
- Best Practices for Balancing Loads124
- Connecting a 240V 3Ø Load and a 240V 1Ø Load127
- Connecting 240V and 120V Single-Phase Loads128
  - Connecting a 208V 3Ø Load and Multiple 120V 1Ø Loads129
  - Connecting a 220–240V 3Ø Load and Multiple 127–133V 1Ø Loads130
- Connecting 480V, 3-Phase Loads131
- Connecting 600V, 3-Phase Loads132
13 Using Remote Start Capabilities133
- Remote Transfer Switch134
- Preparing for Automatic/Remote Start-Up (Basler)135
- Preparing for Automatic/Remote Start-Up (Deep Sea)136
14 Diagnostic Trouble Codes (DTC)138
- Accessing Engine Dtcs Using the Deep Sea Controller139
- List of Engine Diagnostic Trouble Codes (Dtcs)140
15 Factory-Installed Options143
- Battery Charger143
- Lockable Battery Disconnect144
- Camlocks145
- Containment System146
- Engine Block Heater147
- Low Coolant Shutdown148
- Temperature-Activated Shutters149
- Positive Air Shutoff Valve150
- Quick-Disconnect Fuel Fittings151
- Lube Level Maintainer152
16 General Maintenance153
- Periodic Maintenance Schedule153
- Maintaining the Emission Control System153
- Preparing for Maintenance154
- Inspecting the Machine155
- Maintaining the Trailer156
- Checking and Draining the Containment System157
- Checking the Exhaust System158
- Maintaining the Battery159
- Cleaning the Diesel Particulate Filter (DPF) (if Equipped)160
- Storage161
- Machine Disposal / Decommissioning162
17 Maintenance Tier 4I Engines: Isuzu163
18 Maintenance Tier 4F Engines: Isuzu166
19 Troubleshooting172
20 Technical Data173
- Generator175
- Trailer and Skid176
- Dimensions177
- Tire Safety Information178
21 User's Information for Transport Canada Fuel Tank190
22 Emission Control Systems Information and Warranty193
- Limited Defect Warranty for Exhaust Emission Control System194
- Limited Defect Warranty for Wacker Neuson Emission Control Systems194
23 General Machine Schematics197
- Trailer Wiring198
- Trailer Wiring Components199
24 Schematics, Machines with Basler Controller200
- AC Schematic Components201
- DC Schematic: G 25, T4F Isuzu, Basler204
- DC Schematic Components: G 25, T4F Isuzu, Basler205
- AC Schematic: G25, Isuzu, 600V, Basler206
- AC Schematic Components: G 25, Isuzu, 600V, Basler207
- Schematics, Machines with Deep Sea Controller208
- AC Schematic Components209
  - DC Schematic: G 25, T4I Isuzu, Deep Sea210
  - DC Schematic Components: G 25, T4I Isuzu, Deep Sea211

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