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Maintenance Instructions CHECKING/SERVICING
CHECKING/SERVICING
DANGER
To prevent accidental starting of the en-
gine when servicing or adjusting the ma-
chine, remove the key from the ignition
switch and disconnect the spark plug
wire.
Security of Air Filtration Components
NOTE: The following inspection is only an exter nal
inspection and should be done without “dis-
turbing” the ltration components.
On a daily basis, visually inspect the external condi-
tion of the air cleaner system. Check the Kohler
Quad-Clean™ air cleaner cover for damage. Make
sure the cover is in place and the cover latches are
secure—do not run the engine without the air clean-
er cover in place and secure.
Battery
NOTE: For initial battery service during setup, re fer
to Battery Service in Assembly Instructions.
IMPORTANT: Make sure battery is securely mount-
ed in the frame. A loose battery may cause damage
to the case resulting in acid leakage and severe
dam age to the machine. A hazard may be created
by damage to critical working parts and safety sys-
tems.
CAUTION
Important Battery Service, Installation, and
Charging Tips for Electronic Fuel Injection
Engines:
● Do not allow the battery cables to touch
opposing terminals. When connecting
battery cables attach the positive (+)
cable to positive (+) battery terminal
rst, followed by negative (-) cable to
negative (-) battery terminal.
● Never start the engine when the cables
are loose or poorly connected to the
battery terminals.
● Never disconnect battery while engine
is running.
● Never use a quick battery charger to
start the engine.
● Never “jump start” the engine using
another source. Electricity uctua-
tions can damage the ECU (Electronic
Control Unit).
● Always disconnect negative (-) battery
cable lead before charging battery, and
also unplug harness from ECU before
performing any welding on equipment.
Electrolyte Level
The battery electrolyte level should be checked af-
ter every 25 hours of operation. To check electro-
lyte level:
1. Remove battery cell ller caps.
2. Check the electrolyte level. If the level is below
the bottom of the vent well, ll with distilled wa-
ter to the bottom of the vent wells [1/4 to 1/2 in.
(6 to 13 mm) above the plates].
3. Replace ller caps.
IMPORTANT: DO NOT overll the battery. Electro-
lyte will overow through the vented caps onto parts
of the machine and WILL result in severe corrosion.