Walther Systemtechnik VMS-02 User Manual

Rev. 1.4
Assembly Instructions – Full-Jet Valve VMS-02
Page 2 of 19
Walther Systemtechnik GmbH – D 76726 Germersheim
Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91
http://www.walther-2000.de – info@walther-2000.de
Table of Contents
Page
EC DECLARATION OF INCORPORATION ....................................................................................................................... 4
1 INTRODUCTION ................................................................................................................................................. 5
1.1 TARGET GROUP OF THE ASSEMBLY INSTRUCTIONS ............................................................................................................ 5
1.2 LIST OF SIGNS AND SYMBOLS ....................................................................................................................................... 5
2 SAFETY............................................................................................................................................................... 5
2.1 GENERAL INFORMATION ............................................................................................................................................. 5
2.2 DANGERS FROM RESIDUAL ENERGY ............................................................................................................................... 5
2.3 WARRANTY AND LIABILITY ........................................................................................................................................... 5
2.4 CORRECT USE ........................................................................................................................................................... 6
2.5 INCORRECT USE ........................................................................................................................................................ 6
2.6 QUALIFICATION OF PERSONNEL .................................................................................................................................... 6
3 TRANSPORT ....................................................................................................................................................... 7
3.1 PACKAGING .............................................................................................................................................................. 7
3.2 TASKS BEFORE TRANSPORT .......................................................................................................................................... 7
4 DESCRIPTION OF FUNCTION .............................................................................................................................. 7
4.1 DESIGNATED USE ....................................................................................................................................................... 7
4.2 TECHNICAL DATA ....................................................................................................................................................... 7
4.3 TYPE LABEL .............................................................................................................................................................. 7
5 INITIAL START-UP ............................................................................................................................................... 8
5.1 MOUNTING AND INSTALLATION .................................................................................................................................... 8
5.2 HOSE MOUNTING...................................................................................................................................................... 8
5.3 RASTER-NEEDLE SENSOR ............................................................................................................................................ 8
5.3.1 Wiring Diagram of Proximity Switch for Needle Sensor .............................................................................. 8
5.4 ADJUSTING THE INCOMPLETE DEVICE ............................................................................................................................ 8
6 OPERATION ....................................................................................................................................................... 9
6.1 GENERAL INFORMATION ............................................................................................................................................. 9
6.2 OPERATION INSTRUCTIONS / OPERATING CONDITIONS ...................................................................................................... 9
7 MAINTENANCE AND REPAIR ............................................................................................................................ 10
7.1 GENERAL INFORMATION ........................................................................................................................................... 10
7.2 CLEANING .............................................................................................................................................................. 10
7.3 REPLACING NEEDLE (POS. 5.0) AND NOZZLE (POS. 1.0) ................................................................................................. 10
7.4 REPLACING THE SEALING SCREW (POS. 4.0) ................................................................................................................. 10
7.5 INSERTING GASKETS AND O-RINGS ............................................................................................................................. 11
7.6 ROUTINE TASKS ....................................................................................................................................................... 11
7.7 SPARE PARTS .......................................................................................................................................................... 11
7.8 CUSTOMER SERVICE / SUPPORT .................................................................................................................................. 11
8 TROUBLESHOOTING ........................................................................................................................................ 12
8.1 GENERAL INFORMATION ........................................................................................................................................... 12
8.2 MALFUNCTION: NOZZLE NEEDLE DOES NOT OPEN .......................................................................................................... 12
9 TAKING OUT OF SERVICE ................................................................................................................................. 12
9.1 SHORT INTERRUPTION .............................................................................................................................................. 12
9.2 LONG-TERM INTERRUPTION ....................................................................................................................................... 12
9.3 SHUTDOWN OF DEVICE ............................................................................................................................................. 12
10 APPENDIX ........................................................................................................................................................ 13
10.1 DIMENSIONED DRAWING WITH LONG NOZZLE (LV-VERSION) ...................................................................................... 13
10.2 DIMENSIONED DRAWING WITH SHORT NOZZLE (KV-VERSION) .................................................................................... 13
10.2.1 Spare Part Drawing .............................................................................................................................. 14

Walther Systemtechnik VMS-02 Specifications

General

Brand	Walther Systemtechnik
Model	VMS-02
Category	Control Unit
Language	English