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Wareforce UL30 - User Manual

Wareforce UL30
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WAREFORCE SERIES
UNDERCOUNTER
DISHMACHINES
INSTALLATION, OPERATION,
AND SERVICE MANUAL
WAREFORCE UH30-FND
WAREFORCE UL30
WAREFORCE UH30-FND/UL30 Manual • 07610-004-37-37-P

Table of Contents

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Overview

The WAREFORCE UH30-FND/UL30 is an undercounter dishmachine series, designed for commercial use. This manual provides comprehensive installation, operation, and service instructions for both high-temperature (UH30-FND) and low-temperature (UL30) models.

Function Description:

The WAREFORCE UH30-FND is a high-temperature, hot-water sanitizing undercounter dishmachine equipped with a booster tank and chemical feeder pumps for detergent and rinse-aid. It is designed to efficiently clean and sanitize dishes using high temperatures. The WAREFORCE UL30 is a low-temperature, chemical-sanitizing undercounter dishmachine featuring a wash tank heater and chemical feeder pumps for detergent, rinse-aid, and sanitizer. This model focuses on chemical sanitization at lower temperatures.

Important Technical Specifications:

Operating Capacity (both UH30-FND and UL30):

  • Racks per Hour: 24
  • Dishes per Hour: 600
  • Glasses per Hour: 864
  • Gallons per Rack: UH30-FND (1.1), UL30 (1.2)
  • Gallons per Hour: UH30-FND (26.4), UL30 (28.8)

Tank Capacity (Gallons):

  • Wash Tank: UH30-FND (1.1), UL30 (1.2)
  • Rinse Tank: UH30-FND (3.0), UL30 (N/A)

Electrical Loads (as applicable):

  • Wash Motor HP: 1.0 (both models)
  • Rinse Heater kW: UH30-FND (6.7 (208 V)/8.2 (230 V)), UL30 (N/A)
  • Wash Heater kW: UH30-FND (N/A), UL30 (1.5)

Electrical Characteristics (UH30-FND):

  • Volts: 208V / 230V
  • Phase: 1
  • Freq: 60 Hz
  • Wash Motor Amps: 5.0 A (both 208V/230V)
  • Rinse Heater Amps: 32.2 A (208V) / 35.7 A (230V)
  • Total Load: 37.2 A (208V) / 40.7 A (230V)

Electrical Characteristics (UL30):

  • Volts: 115V
  • Phase: 1
  • Freq: 60 Hz
  • Wash Motor Amps: 10.0 A
  • Wash Heater Amps: 13.0 A
  • Total Load: 10.0 A* (*Motor and heater do not operate at same time. Total load based on motor load.)

Water Temperatures (°F):

  • Hot Water Sanitizing (UH30-FND):
    • Minimum Wash Temperature: 150
    • Minimum Rinse Temperature: 180
    • Minimum Incoming Water Temperature: 110
  • Chemical Sanitizing (UL30):
    • Minimum Wash Temperature: 120
    • Minimum Rinse Temperature: 120
    • Minimum Incoming Water Temperature: 120

Other Water Requirements (both models):

  • Water Flow Pressure (PSI): 20 ± 5
  • Flow Rate Minimum (GPM): 6.6
  • Water Line Connection Size (NPT): 3/4" GHT
  • Water Line Size (NPT): 1/2"
  • Drain Line Size (NPT): 1" ID (Install drain line into MIN 1 1/2" Drain with Air-gap.)
  • Minimum Chlorine Required (PPM): UL30 (50)

Machine Dimensions:

  • Overall Height: 41 3/4" [1061 mm] (can be increased 1" with adjustable feet)
  • Width: 24 1/4" [615 mm]
  • Depth (door closed): Approximately 25" [635 mm]
  • Door Open Clearance: 16 3/4" [426 mm]
  • Minimum Floor Drain/Sink size: 1 1/2" [38 mm]

Usage Features:

  • Chemical Feeder Pumps: Both models come with chemical feeder pumps. The UH30-FND includes detergent and rinse-aid pumps, while the UL30 adds a sanitizer pump.
  • Priming Chemical Feeder Pumps: Instructions are provided for priming the chemical feeder pumps during initial installation or after chemical line removal. The UH30-FND priming cycle defaults to 70 seconds for detergent and 180 seconds for rinse-aid. UL30 requires holding prime switches until chemicals are visible in the wash tank.
  • Programming Chemical Feeder Pumps (UL30): The UL30 model allows for programming chemical amounts using a universal timer on the control panel. This feature enables adjustment of detergent, rinse-aid, and sanitizer dispensing times.
  • Operational Modes: The machines offer various cycle options, including Normal, Extra Heavy, Heavy, and Delime.
  • Easy-to-Use Controls: The UH30-FND features a digital display with cycle buttons for selecting modes and adjusting setpoints. The UL30 has a control panel with switches and a thermometer.
  • Initial Fill Procedure: Specific instructions are provided for the initial filling of the wash tub, including waiting for the wash temperature to reach the minimum required level before operation.
  • Ware Preparation Guidance: Emphasizes the importance of properly preparing ware (removing scraps, placing cups upside-down) for optimal cleaning and sanitization.

Maintenance Features:

  • Preventative Maintenance: The manual stresses the importance of regular preventative maintenance by qualified service personnel to ensure efficient operation and extend machine lifespan.
  • Strainer Inspection and Cleaning: Operators are instructed to regularly inspect and clean the strainer to prevent clogging, which can reduce washing capability.
  • Wash and Rinse Arm Maintenance: Detailed steps are provided for unscrewing, flushing, and cleaning wash and rinse arms, including removing end-caps and using a brush or toothpick for nozzles.
  • Deliming Procedure: Comprehensive instructions for deliming both UH30-FND and UL30 models are included. This involves removing rinse arms, adding deliming solution, and running a delime cycle, followed by normal cycles to remove residual solution.
  • Water Hardness Test: A water hardness test is required during installation. If hardness exceeds 3 GPG, a water softener or optional Scale Prevention System (SPS) is recommended.
  • Troubleshooting Guide: A detailed troubleshooting section helps identify and resolve common issues, including fault codes (F1-F17 for UH30-FND) and general observations like water overflow, wash motor malfunctions, and temperature problems.
  • Adjustable Setpoints (UH30-FND): The UH30-FND allows adjustment of rinse temperature, drain time, detergent time, rinse-aid time, detergent priming time, rinse-aid priming time, and temperature scale through a programming mode.
  • Thermostat Settings: Thermostats are factory-set and should only be adjusted by an authorized service agent.
  • Technical Support: The manufacturer provides technical support via a toll-free number for service personnel.

Wareforce UL30 Specifications

General IconGeneral
BrandWareforce
ModelUL30
CategoryDishwasher
LanguageEnglish

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