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Watson Marlow Pumps 630 User Manual

Watson Marlow Pumps 630
152 pages
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630 Pn/PnN Installation, operating, and maintenance manual
m-630pn-en-09 02-02-22 1
Contents
1 Certification 3
1.1 Declaration of conformity 4
1.2 Declaration of incorporation 5
2 When you unpack your pump 6
2.1 Unpacking your pump 6
2.2 Packaging disposal 6
2.3 Inspection 6
2.4 Components supplied 6
2.5 Storage 6
3 Information for returning pumps 7
4 Peristaltic pumps - an overview 7
5 Warranty 8
6 Safety notes 9
7 Pump specifications 12
7.1 Weights 13
7.2 Pumphead options 13
8 Good pump installation practice 14
8.1 General recommendations 14
8.2 Dos and don'ts 15
9 Pump operation 16
9.1 Keypad layout and key IDs 16
9.2 Starting and stopping 17
9.3 Using up and down keys 17
9.4 Maximum speed 17
9.5 Change rotation direction 17
10 Connecting to a power supply 18
10.1 Conductor colour coding 19
10.2 Wiring the NEMA module - PROFINET® pumps 19
11 Start-up check list 21
12 PROFINET® control wiring 21
12.1 Features on the rear of the pump 22
12.2 RJ45 connections 23
12.3 Control wiring 23

Table of Contents

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Watson Marlow Pumps 630 Specifications

General IconGeneral
IP ratingIP66
Operating temperature5°C to 40°C
Supply voltage100-240V, 50/60Hz
Maximum Pressure2 bar
Hose Inner Diameter0.5 mm to 9.6 mm
MaterialStainless Steel

Summary

Certification and Compliance

Declaration of Conformity

Document stating the pump's compliance with EU directives and harmonised standards.

Declaration of Incorporation

Declares the pump as partly completed machinery under Machinery Directive 2006/42/EC.

Unpacking and Initial Checks

Unpacking Your Pump

Instructions on carefully unpacking pump components and retaining packaging.

Packaging Disposal

Guidance on safe and compliant disposal of packaging materials.

Inspection

Instructions to check components for presence and damage during transit.

Components Supplied

List of items included with the 630 pump drive unit and module.

Storage Recommendations

Recommendations for storing the product to maintain function.

Returning Pumps Procedure

Peristaltic Pump Overview

Warranty Information

Safety Precautions

Pump Specifications

Weights

Table detailing the weights of the pump and its variants in kg and lb.

Pumphead Options

Visual guide to the available pumphead options for the 630 pump range.

Installation Best Practices

General Recommendations

Recommendations for pump siting, airflow, temperature, and emergency stops.

Dos and Don'ts

Guidelines on correct and incorrect practices for pump installation and tubing.

Pump Operation

Keypad Layout and IDs

Explanation of the keypad layout, symbols, and function of each key.

Starting and Stopping the Pump

Instructions on how to start and stop the pump using the keypad.

Using Up and Down Keys

How to use the arrow keys to change values and navigate menus.

Maximum Speed Control

How to set the pump to its maximum speed.

Changing Rotation Direction

Instructions on how to change the pump's rotor rotation direction.

Power Supply Connection

Conductor Colour Coding

Table showing conductor colour coding for Line, Neutral, and Ground.

NEMA Module Wiring for PROFINET®

Guide to wiring the NEMA module for PROFINET® communication.

Start-up Checklist

PROFINET® Control Wiring

Rear Panel Features

Identification and description of connectors and features on the pump's rear panel.

RJ45 Connections

Details on connecting network cables via RJ45 ports, including LED indicators.

Control Wiring (D-Connector)

Wiring information for the 9-way D sensor connector for control signals.

First-Time Pump Startup

Display Language Selection

Guide to selecting the desired language using the pump's interface.

Initial Startup Defaults

Overview of the default operational parameters set on first startup.

Subsequent Power Cycles

Main Menu Navigation

Security Settings

How to access and configure security features like keypad lock and PIN protection.

General Settings

Accessing and modifying general pump settings like Auto Restart and Flow units.

Changing Operating Mode

Navigating to change the pump's operating mode.

Control Settings

Adjusting pump parameters like speed limit, run hours, and inputs.

Configuring Inputs

Setting up external inputs for controlling the pump, like stop/start.

Help and Support

Accessing help information and software versions from the main menu.

Mode Menu Overview

Manual Mode Operation

Starting the Pump

How to start the pump in Manual mode and observe display changes.

Stopping the Pump

How to stop the pump in Manual mode and observe display changes.

Adjusting Flow Rate

Using keypad keys to adjust the pump's flow rate up or down.

Flow Calibration

Setting Flow Calibration

Step-by-step guide to calibrating the pump's flow rate accurately.

PROFINET® Mode Operation

Startup Behavior

How the pump behaves on startup and during PROFINET® connection issues.

PROFINET® Configuration

Settings for DHCP, IP Address, Subnet mask, and Gateway address.

Using PROFINET® Mode

How to select and use the PROFINET® operating mode.

Pump Parameters Overview

Grouping of pump parameters into modules for easy access and management.

Dispense Mode Operation

Recipe Management

Procedure for creating or modifying dispensing recipes with specific parameters.

Batch Management

Steps to create or edit batches, defining size, recipe, and delays.

Setting the Active Batch

How to select the desired batch to be dispensed.

Starting Dispensing

Instructions on starting the dispensing process and understanding the dispense screen.

Dispense Settings Configuration

Detailed configuration of dispense settings including batch name, size, and recipes.

PROFINET® Dispense Control

Sensor Integration

Sensor Wiring Diagrams

Diagrams showing the correct wiring for connecting sensors to the pump.

Sensor Setup and Configuration

Guide to configuring attached sensors, including flow and pressure types.

Start-up Delay Setting

Setting a delay for motor start before alarms or warnings activate.

Troubleshooting Guide

Error Code Reference

List of error codes, their conditions, and suggested actions for resolution.

Technical Support Contact

Contact information for obtaining technical support and assistance.

Drive Maintenance

Drive Spares Availability

Pumphead Replacement

620R/620RE Pumphead Replacement

Detailed steps for removing and refitting the 620R and 620RE pumpheads.

Tube Replacement Procedures

Continuous Tubing Replacement

Instructions for replacing continuous tubing on 620R and 620L pumpheads.

Tube Element Replacement

Steps for replacing different types of tube elements for various pumphead models.

Ordering Information

Pump Part Numbering

Guide to constructing pump part numbers based on model, ingress protection, and plug options.

Tubing and Element Part Numbers

Tables listing part numbers for continuous tubing and LoadSure tube elements.

CIP and SIP Cleaning Procedures

Procedures for Clean-in-Place (CIP) and Steam-in-Place (SIP) for pumpheads.

Performance Data

620RE, 620RE4, and 620R Performance

Flow rate data for 620RE, 620RE4, and 620R pumpheads under various conditions.

Trademarks

Disclaimer Notice

Publication History

Document Navigation Aids

List of Tables

An index of all tables included in the manual with their corresponding page numbers.

List of Figures

An index of all figures included in the manual with their corresponding page numbers.

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