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Wayne Reliance G6101D User Manual

Wayne Reliance G6101D
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Installation / Operation
Relianceā„¢ S1 AST Model G6101D
Mechanical Registration Fleet Dispensers
920943
Rev E

Table of Contents

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Wayne Reliance G6101D Specifications

General IconGeneral
ModelG6101D
Number of Nozzles1
Flow RateUp to 10 GPM
DisplayLCD
Product NameWayne Reliance
CategoryDispenser
Hose Length10 feet
Voltage120V
MaterialSteel

Summary

1 INTRODUCTION

1.1 Dispenser Covered

Describes the specific Wayne Reliance S1 G6101D Mechanical Registration Fleet Remote Dispenser model.

1.2 Model Designation Format

Explains the format for model designation, including prefixes, main body, and suffixes.

1.3 Technical Information

Provides key technical specifications, application, performance, and component details for the dispenser.

2 SITE DESIGN & PREPARATION

2.1 Local, State, and Federal Codes

Details requirements for installation compliance with applicable codes and regulations.

2.2 Safety Precautions

Outlines critical safety measures for installation and maintenance to prevent injury.

2.3 Ethanol Installations

Specific considerations for dispensers used with ethanol blends up to E85.

2.4 Existing Installations

Guidance for installing a dispenser on an existing fuel system.

2.5 Dispenser Anchoring and Piping

Instructions for proper anchoring, supply piping, and vapor recovery system installation.

2.6 Remote Dispenser Applications

Recommendations for positioning and piping remote dispensers for optimal flow.

3 INSTALLATION

3.1 Equipment Inspection

Procedures for inspecting the dispenser shipment for damage or missing parts upon arrival.

3.2 Typical Site Layouts

Diagrams illustrating typical submersible pump and suction pump site layouts.

3.3 Electrical Wiring

Guidelines for safe and compliant electrical wiring, including grounding and circuit breakers.

3.4 Hose and Accessories Installation

Instructions for installing hose assemblies, nozzles, and vapor recovery accessories.

4 START-UP

4.1 Initial Checkout

Checklist to verify all installation steps and regulations are met before operation.

4.2 Bleeding Product Lines

Procedure for removing air from product lines to prevent dispenser damage.

4.3 Initial Delivery

Steps for powering up the system and dispensing the first product into a test can.

4.4 Dispenser Operating Sequence (Troubleshooting)

Explanation of the dispenser's operational sequence and common issues.

4.5 Meter Check

Procedure for checking and adjusting the meter's accuracy.

4.6 Voltage Test

Verifying incoming voltage to the dispenser is within acceptable limits.

4.7 Complete Installation

Final checks on connections, sealing, and documentation handover.

4.8 Complete Warranty Registration

Instructions for completing the warranty registration process.

5 OPERATION

5.1 Safety Items You Should Know

Essential safety information and precautions for operating the dispenser.

5.2 Dispenser Operation

Step-by-step guide on how to dispense fuel using the Wayne dispenser.

6 MAINTENANCE

6.1 Preventive Maintenance

Routine checks and procedures for maintaining dispenser performance and longevity.

6.2 Strainer/Filter

Instructions for cleaning the strainer and replacing the filter to ensure proper fuel flow.

6.3 Cleaning and Corrosion Prevention Instructions

Guidelines for cleaning the dispenser's surfaces and preventing corrosion.

6.4 Vapor Recovery

Maintenance checks for the vapor recovery system to ensure compliance.

6.5 Meter Maintenance Issue

Procedures for meter accuracy checks and adjustments.

6.6 Register Power Reset

Instructions for lubricating and resetting the dispenser register.

6.7 Register

Details on cleaning, lubrication, and care for the dispenser register.

6.8 Pump Handle to Reset Linkage

Procedure for lubricating the linkage between the pump handle and register.

6.9 How to Get Service on Your Pump

Contact information for obtaining service or technical support for the dispenser.

APPENDIX B ELECTRICAL RATINGS & WIRING DIAGRAMS

Component Electrical Ratings

Lists the electrical ratings for various components of the dispenser.

Wiring Diagram: G6101D Single Remote Dispenser

Provides the electrical wiring diagram for the G6101D single remote dispenser.

Wiring Diagram: 10:1 Reed Pulser Option

Shows the wiring diagram for the 10:1 Reed Pulser option.

Wiring Diagram: 100:1 Electronic Pulser Option

Shows the wiring diagram for the 100:1 Electronic Pulser option.

APPENDIX C WARRANTY REGISTRATION

C.1 Warranty Registration Instructions

Detailed steps for registering the equipment for warranty service.

C.2 Warranty Registration Definitions

Definitions of terms used in the warranty registration process.

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