920943 Rev E July 2014 i
Table of Contents
Title Page
1 INTRODUCTION …………..………………………………………………………………………. 1
1.1 Dispenser Covered …………..……………………………………………………………. 1
1.2 Model Designation Format – G6101.................…………………………………………… 2
1.3 Technical Information – G6101 …………….…………….………………………………… 3
2 SITE DESIGN & PREPARATION ……………………………………………………………… 5
2.1 Local, State, and Federal Codes …………………………………………………………… 5
2.2 Safety Precautions …………………………………………………………………………. 6
2.3 Ethanol Installations………………………………………………………………………….. 7
2.4 Existing Installations ………………………………………………………………………… 7
2.5 Dispenser Anchoring and Piping ………………………….……………………….……… 7
2.6 Remote Dispenser Applications …………………………………………………………… 8
3 INSTALLATION ………….…………………………………………………………………………. 9
3.1 Equipment Inspection ……………………………………………………………………….. 9
3.2 Typical Site Layouts ………………………………….…………………………………….. 9
3.3 Electrical Wiring …………………………………………………………………………….. 12
3.3.1 General……………………………………………………………………………… 12
3.3.2 Electrical Termination Descriptions ……………………………………………… 12
3.3.3 Circuit Breakers & Emergency Electrical Disconnect …………………………. 13
3.3.4 Grounding…………………………………………………………………………... 13
3.3.5 Wiring ……………………………………………………………………………….. 13
3.3.6 Conduit ……………………………………………………………………………… 14
3.4 Hose and Accessories Installation ………………………………………………………… 15
3.4.1 General……………………………………………………………………………… 15
3.4.2 Balance Vapor Recovery ……..………………………………………………… 15
4 START-UP …………………………………………………………………………………………… 17
4.1 Initial Checkout ………………………………………………………………………………. 17
4.2 Bleeding Product Lines (Remote Dispensers) …………..……………………………….. 17
4.3 Initial Delivery ……………………………………………………………………………….. 18
4.4 Dispenser Operating Sequence (Troubleshooting) ……………………………………… 18
4.5 Meter Check ……………….………………………………………………………………… 19
4.6 Voltage Test …………………………………………………………………………………. 19
4.7 Complete Installation ……………………………………………………………………….. 19
4.8 Complete Start-Up Report …………………………………………………………………. 19
5 OPERATION ………………………………………………………………………………………… 21
5.1 Safety Items You Should Know …………………………………………………………… 21
5.1.1 Portable Tanks and Containers …………………………………………………. 22
5.1.2 Health Note………………………………………………………………………….. 22
5.2 Dispenser Operation ………………………………………………………………………… 22