EasyManua.ls Logo

Welbilt KOLPAK User Manual

Welbilt KOLPAK
40 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Protecting Your Future
Refrigeration System
Original Instructions
Installation, Operation and Maintenance Manual
This manual is updated as new information and models are released. Visit our website for the latest manual.
Part Number: 550001058-14 8/21

Other manuals for Welbilt KOLPAK

Questions and Answers:

Welbilt KOLPAK Specifications

General IconGeneral
BrandWelbilt
ModelKOLPAK
CategoryRefrigerator
LanguageEnglish

Summary

Safety Notices and Warnings

Critical Safety Alerts

DANGER and Warning notices indicating potential death or serious injury if not avoided.

Important Information and Cautions

Caution and Notice information regarding potential minor injury, equipment damage, or property damage.

Procedural Notes

Useful extra information about procedures being performed.

Section 1 General Information

Receiving Inspection Procedure

Steps for checking shipment and inspecting containers for damage.

Warranty Information and Support

Information on warranty guidelines, claims, registration, and service providers.

Section 2 Installation

Condensing Unit Installation

Guidelines for installing condensing units, including location and mounting.

Evaporator Unit Installation

Instructions for installing evaporator units, including mounting and clearances.

Section 3 Wiring

Wiring Installation Guidelines

Compliance with codes, modifications, field wiring entry, wire type, and grounding requirements.

Section 4 Piping

Piping Installation Requirements

Compliance with codes, material selection, elbow types, and suction line insulation.

Piping Cleanliness Procedures

Procedures for maintaining cleanliness of units and tubing during installation.

Oil Traps and Drain Lines

Installation of oil traps and requirements for drain lines, including pitching and insulation.

Pre-Charged Lines and Quick Connects

Routing, connecting, and tightening pre-charged lines and quick connect fittings.

Leak Testing Procedures

System leak testing methods for PR, PC, and PCL model systems.

System Evacuation Process

Process for removing air and moisture from the refrigeration system using a vacuum pump.

Refrigerant Charging Method

Method for adding refrigerant charge to the system, including initial charge and sight glass indication.

Section 5 Operational Start-Up

Pre-Start Checks and Procedures

Critical checks before operating the system, including pressure, superheat, and connections.

Compressor Mount Adjustment

Adjustment of semi-hermetic compressor spring mounts before system start-up.

System Start-Up and Compressor Superheat

Operational checks, monitoring, and importance of compressor superheat for performance.

Evaporator Superheat Determination

Determining evaporator superheat for maximum efficiency based on temperature drop.

Johnson Control A421 Operations

A421 Temperature Control Overview

Overview of the A421 control, its LCD display, and three-button interface.

Control Parameter Codes and Modes

Explanation of parameter codes like OFF, On, ASd, and their modes of operation.

Advanced Control Parameters Details

Details on parameters like SF, Un, LtS, HtS, tSb, So, bLL for control adjustment.

Defrost and Binary Input Configuration

Configuration of defrost cycles (dFt, dl, SdF) and binary input modes (bln).

Control Parameter Setup Summary

Table of parameter codes, ranges, defaults, and overview of setup menus.

Navigating Control Interface Menus

Guide to navigating Basic and Advanced menus, parameter screens, and saving values.

Basic Menu Operations Guide

Steps to view and change basic parameter values for control configuration.

Advanced Menu Operations Guide

Steps to view and change advanced parameter values for control configuration.

Advanced Menu Value Adjustment

Steps to view and adjust advanced parameter values on the control.

Setting Up and Managing Defrost Cycles

Configuration of regular, timed, and manual defrost cycles using dl, dFt, and SdF parameters.

Defrost Control Behavior and User Restriction

How the control starts/stops defrost cycles via SdF or binary input, and methods to restrict user adjustments.

Restricted Adjustment Mode Setup

Steps to set the control to restricted mode using jumpers and defining HtS/LtS.

Adjusting Control in Restricted Mode

How to adjust the OFF value and shift the control band in restricted mode.

A421 Control Troubleshooting

Troubleshooting Fault Codes and Solutions

Information on fault codes, definitions, system status, and solutions for A421 controls.

Troubleshooting Procedure Steps

Steps for checking voltage, sensor operation, and control settings for troubleshooting.

Electric Defrost Timer

Defrost Time Clock Instructions

Instructions for setting the defrost timer, including time, trippers, and cycle duration.

Defrost Cycle Operation Details

Details on how the defrost cycle begins, terminates, and the system restarts.

Section 6 Maintenance

Preventive Maintenance Schedule

Tasks for maintaining evaporator, condenser, and general components, with frequency.

Polyol Ester Lubricant Handling

Properties and handling of POE lubricants, emphasizing moisture absorption and replacement.

Section 7 Troubleshooting

Evaporator Troubleshooting Guide

Common evaporator problems, their possible causes, and corrective actions.

Condensing Unit Troubleshooting

Common condensing unit problems, causes, and corrective actions for compressor and pressure issues.

Compressor Troubleshooting

Common compressor issues like oil loss and thermal protector trips, with causes and solutions.

Related product manuals