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Westerbeke 12C- TWO User Manual

Westerbeke 12C- TWO
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ALTERNATORS-
TESTINGJTROUBLESHOOTING
TYPICAL
50
AMP
ALTERNATOR
#10
ORANGE
BB!"
:~
TO
STARTER
81
"'...,.,.."'''
VOLTAGE
REGULATOR
The
integra!
voltage
regulator
is
an
electronic
switching
device
which
senses
the
system
voltage
level and switches
the
voltage
applied
to
the
field
in
order
to
maintain
it
proper
.
system
voltage.
The
regulator
design
utilizes
all-silicon
semi
conductors
and
.
thick~film
assembly
techniques.
After
the
voltage has
been
'~..j;EiiiniNi\L
adjusted
to
the
proper
regulating
valve,
the
entire circuit is
,
encapsulated
to
protect
the
circuit
and
the
components
from
m
PINKJBLUE'
TO
R
TERMINAL-
DESCRIPTION
g~~~I8
Tff~::'NG
.
MANUALFOR
ALL
.
WIRING
CONNECTIONS
The
following
information
applies
to
the
standard
alternators'
that
are
supplied
with
WESTERBEKE'S
Engines_
and
Generators.
ELECTRICAL
CHARGING
CIRCUIT
The
charging
system
consists
of
an
alternator
with
a
voltage
regulator,
an
engine
DC
wiring
hamess,
a
mouuted
DC
circuit breaker
and
a
battery
with
connecting
cables.
Because
of
the
use
of integrated
circuits
(IC's),
the
electronic
voltage
regulator
is
very
compact
and
is
mounted
internally
or
on
the
back of
the
alternator.
It
is
desirable
to
test
the
charging
system
(alternator
and
voltage
regulator)
using
the
wiring
hamess
and
electrical
loads
that
are
a
permanent
part of
the
system
and
will
then
provide
the
technician
with
an
operational
test of
the
charging
system
as
well
as
the
major
components of
the
electrical
system.
ALTERNATOR.
DESCRIPTION
The stator
is
connected
to
a
three-phase,
full-wave
bridge
rectifier
package
which
contains
six
diodes.
The
bridge
converts
the
AC
generated
in
the
stator
to
a
DC
output
for
battery
charging
and
accessories,
Power
to
the
regulator
and
the
field
of
the
integral
regulator
alternator
is
provided
by
the
field
diode
(or
diode
trio)
package
contained in
the
alternator.
These
alternators
produce
a
rated
output of 50 or
51
amps.
rated
output
is
achieved
at
approxiroately
6000
alternator
rpm at
an
ambient
temperatnre
of 75°P
(23.S°C).
The
alternators
are
designed
to
operate
in
an
ambient
temperatnre
range
of
_40°
to
212°P
(-40°
to
100°C).
possible
damage
due
to
handling
or
vibration.
ALTERNATOR
TROUBLESHOOTING
Use
this
troubleshooting
section
to
determine
if
a problem
exists
with
the
charging
circuit
or
with
the
alternator.
If
it is
determined
that
the
alternateir
or
voltage
regulator is
faulty,
have
a
qualified
technician
check
it.
A
WARNING:
A
working
alternator
run~
hot.
A
failed
altemator
can
become
very
hot.
00
not
touch
the
altemator
until
If
has
cooled.
LOW
BATTERY/FAULTY
CIRCUIT
If
the
starter
only
moans
or
makes
a
clicking
sound
instead
of
spinning
the
engine
to
life
it
is
likely
a low battery or a
faulty
connection in
the
starting
circuit
and
not
an
alternator
problem.
PRELIMINARY
INSPECTION
Before
starting
the
actnal
alternator
and
voltage.regulator,
testing
the
following
checks
are
recommended.
1.
Make
certain
your
alternator
is
securely
mounted.
2.
Check
the
drive
belts
for
proper
tension.
Replace
the
belt
if
it
is
worn
or
glazed.
3.
Check
that
all
tennlnals,
connectors
and
plugs
are
clean
and
tight.
Loose
or
corroded
connections
cause
high
resistance
and
this
conld
cause
overcharging,
undercharging
or
damage
to
the
charging
system.
Badly
corroded battery
cables
could
prevent
the
battery
from
reaching
a
fully
charged
condition.
4.
Check
the
condition of
the
battery
and
charge
if
necessary.
A low
or
discharged
battery
may
cause
false
or
misleading
..
readings
in
the
tests.
NOTE:
An
isolator
with
a
diode,
a
solenoid,
or a battery
selector
switch
is
usually
mounted
in
the
circuit
to
isolate
the
batteries
so
the
starling
battery
is
not
discharged
along
with
the
house
batteries.
If
the
isolator
is
charging
the
starting
battery
but
not
the
house
battery,
the
alternator
is
OK
and
the
problem
is
in
the
battery
charging
circuit.
Engines & Generators
25

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Westerbeke 12C- TWO Specifications

General IconGeneral
BrandWesterbeke
Model12C- TWO
CategoryEngine
LanguageEnglish

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